Ir para o conteúdo principal
Honda EU2200IT A2 Stator Replacement

Honda EU2200IT A2 Stator Replacement

Arthur Shi

Arthur Shi e um outro colaborador

Última atualização em July 1, 2020

Nenhuma estimativa
Difícil

Introdução

Ir para o passo 1

This guide shows how to remove and replace the stator for the Honda EU2200IT generator.

This is a very involved procedure and requires major disassembly. If you encounter problems during the process, consult the official Honda service guides.

You will need a flywheel puller with a metric collar set in order to pull the rotor off. You can purchase Honda’s puller collar set (07APC-ZY1A100), or you can fashion a set yourself with some metric bolts and washers.

The rotor is heavily bolted onto a free-spinning shaft. An impact wrench may be able to loosen the bolt. You may also need a strap wrench to hold the rotor steady.

Drain the fuel from the fuel tank before you begin this procedure. Any fuel remaining in the tank will spill out. Be ready to contain any spillage.

You will need to refill the engine oil for this procedure. The generator requires up to 0.46 liters of SAE 10W-30 oil.

You may find it helpful to loosely replace the bolts after you removed a part, in order to keep track of the bolts and to keep the screw holes clean.

  1. Honda EU2200IT A2 Stator Replacement, Honda EU2200IT A2 Safety Precautions: passo 1, imagem 1 %32
    • Before you begin, make sure the generator is switched off and the generator is cool to the touch.

  2. Honda EU2200IT A2 Stator Replacement, Disconnect the spark plug: passo 2, imagem 1 %32 Honda EU2200IT A2 Stator Replacement, Disconnect the spark plug: passo 2, imagem 2 %32
    • Lift and remove the spark plug cover.

  3. Honda EU2200IT A2 Stator Replacement: passo 3, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 3, imagem 2 %32
    • Grab the plastic housing at the end of the spark plug wire.

    • Pull firmly to disconnect the wire from the spark plug.

  4. Honda EU2200IT A2 Stator Replacement, Remove the maintenance cover: passo 4, imagem 1 %32
    • Use a Phillips #2 screwdriver to loosen the screw holding the maintenance cover in place.

  5. Honda EU2200IT A2 Stator Replacement: passo 5, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 5, imagem 2 %32 Honda EU2200IT A2 Stator Replacement: passo 5, imagem 3 %32
    • Swing the top of the maintenance cover out.

    • Remove the maintenance cover.

  6. Honda EU2200IT A2 Stator Replacement, Drain the engine oil: passo 6, imagem 1 %32 Honda EU2200IT A2 Stator Replacement, Drain the engine oil: passo 6, imagem 2 %32
    • Unscrew and remove the oil filler cap.

  7. Honda EU2200IT A2 Stator Replacement: passo 7, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 7, imagem 2 %32
    • Place an oil pan below the fill port to catch the engine oil.

    • Carefully tilt the generator towards the oil pan to drain the oil.

  8. Honda EU2200IT A2 Stator Replacement: passo 8, imagem 1 %32
    • During reassembly, be sure to refill the engine oil:

    • If you recently resealed the crankcase cover with liquid sealant, wait at least 20 minutes before adding oil.

    • Use SAE 10W-30 oil, up to 0.46 US quarts.

    • Add oil until the dipstick is almost completely submerged.

  9. Honda EU2200IT A2 Stator Replacement, Drain the carburetor fuel bowl: passo 9, imagem 1 %32
    • Place a container below the drain tube to catch the excess fuel.

  10. Honda EU2200IT A2 Stator Replacement: passo 10, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 10, imagem 2 %32
    • The carburetor drain screw is located at the bottom of the carburetor.

    • Use a flathead screwdriver to loosen the fuel drain screw until fuel begins to drain out of the carburetor.

    • Once you drain the fuel bowl, re-tighten the fuel drain screw.

  11. Honda EU2200IT A2 Stator Replacement, Back Cover: passo 11, imagem 1 %32
    • Remove the four Phillips screws securing the back cover.

  12. Honda EU2200IT A2 Stator Replacement: passo 12, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 12, imagem 2 %32
    • Remove the back cover.

  13. Honda EU2200IT A2 Stator Replacement, Loosen the front cover: passo 13, imagem 1 %32 Honda EU2200IT A2 Stator Replacement, Loosen the front cover: passo 13, imagem 2 %32 Honda EU2200IT A2 Stator Replacement, Loosen the front cover: passo 13, imagem 3 %32
    • Remove the four screws securing the front cover:

    • Two Phillips screws

    • Two Phillips screws (one on each side)

  14. Honda EU2200IT A2 Stator Replacement: passo 14, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 14, imagem 2 %32 Honda EU2200IT A2 Stator Replacement: passo 14, imagem 3 %32
    • Swing the top edge of the front cover away from the generator.

    • Pull the front cover away slightly away.

    • The front cover still has many wires connected to it. Be careful not to strain any wires.

  15. Honda EU2200IT A2 Stator Replacement, Remove the left cover: passo 15, imagem 1 %32 Honda EU2200IT A2 Stator Replacement, Remove the left cover: passo 15, imagem 2 %32 Honda EU2200IT A2 Stator Replacement, Remove the left cover: passo 15, imagem 3 %32
    • Remove the lower gray plates from both sides of the generator.

    • During reassembly, be sure to reinstall the gray plate with the air vent cutout onto the right (access-side) cover.

  16. Honda EU2200IT A2 Stator Replacement: passo 16, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 16, imagem 2 %32
    • Remove the fasteners securing the left (non-access) cover:

    • Two Phillips screws

    • Two 10 mm bolts

  17. Honda EU2200IT A2 Stator Replacement: passo 17, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 17, imagem 2 %32
    • Remove the left (non-access) cover.

  18. Honda EU2200IT A2 Stator Replacement, Remove the right cover: passo 18, imagem 1 %32 Honda EU2200IT A2 Stator Replacement, Remove the right cover: passo 18, imagem 2 %32 Honda EU2200IT A2 Stator Replacement, Remove the right cover: passo 18, imagem 3 %32
    • Slide the vent and drain tubes out of their cover ports along the bottom of the right cover.

  19. Honda EU2200IT A2 Stator Replacement: passo 19, imagem 1 %32
    • Remove the Phillips screw securing the starter rope port.

  20. Honda EU2200IT A2 Stator Replacement: passo 20, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 20, imagem 2 %32
    • Thread the starter rope handle through the port's cutout.

  21. Honda EU2200IT A2 Stator Replacement: passo 21, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 21, imagem 2 %32
    • Remove the right (access-side) cover.

  22. Honda EU2200IT A2 Stator Replacement, Fuel Tank: passo 22, imagem 1 %32 Honda EU2200IT A2 Stator Replacement, Fuel Tank: passo 22, imagem 2 %32 Honda EU2200IT A2 Stator Replacement, Fuel Tank: passo 22, imagem 3 %32
    • If you are replacing only the fuel tank, you can skip the next six steps.

    • Use a screwdriver to pry and loosen the diaphragm tube from the fuel pump.

    • Disconnect the diaphragm tube from the fuel pump.

  23. Honda EU2200IT A2 Stator Replacement: passo 23, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 23, imagem 2 %32
    • Use a pair of pliers to squeeze and slide the spring clip off the fuel pump port.

  24. Honda EU2200IT A2 Stator Replacement: passo 24, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 24, imagem 2 %32
    • Residual fuel may leak out of this hose. Be ready to contain any spillage.

    • Disconnect the fuel hose from the fuel pump.

  25. Honda EU2200IT A2 Stator Replacement: passo 25, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 25, imagem 2 %32
    • Pull and disconnect the engine stop switch connector from its socket.

  26. Honda EU2200IT A2 Stator Replacement: passo 26, imagem 1 %32
    • Remove the Phillips screw securing the starter rope guide.

  27. Honda EU2200IT A2 Stator Replacement: passo 27, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 27, imagem 2 %32
    • Feed the starter rope handle and guide through the panel cutout.

  28. Honda EU2200IT A2 Stator Replacement, Remove the fuel tank: passo 28, imagem 1 %32 Honda EU2200IT A2 Stator Replacement, Remove the fuel tank: passo 28, imagem 2 %32
    • Any residual fuel in the tank will leak. Be ready to contain any spillage.

    • Use a pair of pliers to squeeze and slide the spring clip off the fuel tank port.

  29. Honda EU2200IT A2 Stator Replacement: passo 29, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 29, imagem 2 %32
    • Disconnect the fuel line and filter from the fuel tank.

  30. Honda EU2200IT A2 Stator Replacement: passo 30, imagem 1 %32
    • Remove the Phillips screw securing the left (non-access) frame assembly.

  31. Honda EU2200IT A2 Stator Replacement: passo 31, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 31, imagem 2 %32
    • Remove the left (non-access) frame assembly.

  32. Honda EU2200IT A2 Stator Replacement: passo 32, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 32, imagem 2 %32
    • Lift and remove the fuel tank.

  33. Honda EU2200IT A2 Stator Replacement, Remove the under-cover: passo 33, imagem 1 %32
    • Use a flathead screwdriver to pry up the blue wire harness from the under-cover.

  34. Honda EU2200IT A2 Stator Replacement: passo 34, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 34, imagem 2 %32 Honda EU2200IT A2 Stator Replacement: passo 34, imagem 3 %32
    • Use a mallet and punch to tap out the front collar (closest to the electrical panel) securing the motor assembly to the under-cover.

  35. Honda EU2200IT A2 Stator Replacement: passo 35, imagem 1 %32
    • Use a 10 mm socket to remove the two bolts securing the motor rear to the under-cover.

  36. Honda EU2200IT A2 Stator Replacement: passo 36, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 36, imagem 2 %32 Honda EU2200IT A2 Stator Replacement: passo 36, imagem 3 %32
    • The motor assembly is heavy. Follow safe lifting practices when you lift the assembly.

    • Lift the motor assembly off the under-cover and set it aside.

  37. Honda EU2200IT A2 Stator Replacement, Remove the left shroud: passo 37, imagem 1 %32
    • Use a 10 mm socket to remove the two bolts securing the left shroud.

  38. Honda EU2200IT A2 Stator Replacement: passo 38, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 38, imagem 2 %32
    • Begin separating the left shroud from the engine assembly by pulling it away from the assembly.

    • The shroud sits in a groove on the engine assembly and may take some force to pull out.

  39. Honda EU2200IT A2 Stator Replacement: passo 39, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 39, imagem 2 %32 Honda EU2200IT A2 Stator Replacement: passo 39, imagem 3 %32
    • Pull along the edge of the shroud until you separate the shroud from the engine assembly.

    • Remove the shroud.

  40. Honda EU2200IT A2 Stator Replacement, Remove the air filter housing: passo 40, imagem 1 %32 Honda EU2200IT A2 Stator Replacement, Remove the air filter housing: passo 40, imagem 2 %32
    • Remove the Phillips screw securing the filter cover.

    • During reassembly, be sure to tighten the screw to at least 1.7 ft-lb to prevent it from loosening during operation.

    • Remove the filter cover.

  41. Honda EU2200IT A2 Stator Replacement: passo 41, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 41, imagem 2 %32
    • Remove the air filters from the filter box.

    • To clean the filters:

    • Clean the filters in warm soapy water

    • Allow the filters to dry thoroughly

    • Dip the filters in clean engine oil, and squeeze out excess oil

  42. Honda EU2200IT A2 Stator Replacement: passo 42, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 42, imagem 2 %32
    • Disconnect the breather tube from the air cleaner housing.

  43. Honda EU2200IT A2 Stator Replacement: passo 43, imagem 1 %32
    • Remove the following fasteners securing the housing:

    • Two 8 mm nuts

    • During reassembly, tighten these to 3.6 ft-lb.

    • One 8 mm bolt

  44. Honda EU2200IT A2 Stator Replacement: passo 44, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 44, imagem 2 %32
    • Remove the air filter housing.

  45. Honda EU2200IT A2 Stator Replacement: passo 45, imagem 1 %32
    • During reassembly, replace the air intake gasket if it shows signs of wear.

  46. Honda EU2200IT A2 Stator Replacement: passo 46, imagem 1 %32
    • During reassembly, use this photo as a reference for how to route the hoses.

  47. Honda EU2200IT A2 Stator Replacement: passo 47, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 47, imagem 2 %32 Honda EU2200IT A2 Stator Replacement: passo 47, imagem 3 %32
    • Unclip the fuel and air hoses from the side of the motor assembly.

  48. Honda EU2200IT A2 Stator Replacement: passo 48, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 48, imagem 2 %32
    • Pull the breather tube straight out of its port.

  49. Honda EU2200IT A2 Stator Replacement: passo 49, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 49, imagem 2 %32
    • Use a flathead screwdriver to unclip the carburetor wires from the side of the motor assembly.

  50. Honda EU2200IT A2 Stator Replacement: passo 50, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 50, imagem 2 %32
    • Slide the carburetor off its two bolt rails.

  51. Honda EU2200IT A2 Stator Replacement: passo 51, imagem 1 %32
    • During reassembly, replace the carburetor seal if it shows signs of wear.

  52. Honda EU2200IT A2 Stator Replacement: passo 52, imagem 1 %32
    • Use an 8 mm socket to remove the two bolts securing the carburetor insulator.

    • During reassembly, tighten these bolts to 2.2 ft-lb.

  53. Honda EU2200IT A2 Stator Replacement: passo 53, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 53, imagem 2 %32
    • Remove the carburetor insulator along with the two bolt rails.

  54. Honda EU2200IT A2 Stator Replacement: passo 54, imagem 1 %32
    • During reassembly, replace the insulator gasket if it shows signs of wear.

  55. Honda EU2200IT A2 Stator Replacement: passo 55, imagem 1 %32
    • Use a 10 mm socket to remove the bolts securing the right shroud.

  56. Honda EU2200IT A2 Stator Replacement: passo 56, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 56, imagem 2 %32
    • Begin separating the right shroud from the engine assembly by pulling it away from the assembly.

  57. Honda EU2200IT A2 Stator Replacement: passo 57, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 57, imagem 2 %32 Honda EU2200IT A2 Stator Replacement: passo 57, imagem 3 %32
    • Pull the shroud away along the edge. Use a flathead screwdriver to pry it out of the engine assembly groove.

  58. Honda EU2200IT A2 Stator Replacement: passo 58, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 58, imagem 2 %32
    • Remove the right shroud from the engine assembly.

  59. Honda EU2200IT A2 Stator Replacement, Disconnect the wires: passo 59, imagem 1 %32 Honda EU2200IT A2 Stator Replacement, Disconnect the wires: passo 59, imagem 2 %32
    • Use an 8 mm socket to remove the bolt securing the light green ground wire to the engine assembly.

  60. Honda EU2200IT A2 Stator Replacement: passo 60, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 60, imagem 2 %32
    • Use an 8 mm socket to remove the bolt securing the dark green ground wire to the engine assembly.

  61. Honda EU2200IT A2 Stator Replacement: passo 61, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 61, imagem 2 %32
    • Disconnect the wiring harness from the rectifier socket.

  62. Honda EU2200IT A2 Stator Replacement: passo 62, imagem 1 %32
    • Cut the zip tie securing the coil ignition wire to the harness.

  63. Honda EU2200IT A2 Stator Replacement: passo 63, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 63, imagem 2 %32
    • Disconnect the coil ignition wire from the harness by pulling it apart from both ends.

  64. Honda EU2200IT A2 Stator Replacement, Remove the coil ignition assembly: passo 64, imagem 1 %32
    • Use a 10 mm socket to remove the two bolts securing the coil ignition assembly.

  65. Honda EU2200IT A2 Stator Replacement: passo 65, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 65, imagem 2 %32
    • Unroute the coil ignition wire from the engine assembly.

  66. Honda EU2200IT A2 Stator Replacement: passo 66, imagem 1 %32
    • Remove the coil ignition assembly.

  67. Honda EU2200IT A2 Stator Replacement, Remove the fan cover: passo 67, imagem 1 %32
    • Use a 10 mm socket to remove the three bolts securing the fan cover.

  68. Honda EU2200IT A2 Stator Replacement: passo 68, imagem 1 %32
    • Pull the fan cover off the engine assembly.

  69. Honda EU2200IT A2 Stator Replacement, Reassembly tip: passo 69, imagem 1 %32 Honda EU2200IT A2 Stator Replacement, Reassembly tip: passo 69, imagem 2 %32
    • During reassembly, make sure that the cable strain relief sits properly in its fan cover cutout.

  70. Honda EU2200IT A2 Stator Replacement, Remove the cooling fan: passo 70, imagem 1 %32
    • Use a 10 mm socket to remove the two bolts securing the cooling fan.

  71. Honda EU2200IT A2 Stator Replacement: passo 71, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 71, imagem 2 %32
    • Remove the cooling fan, fan set plate, and starter pulley.

  72. Honda EU2200IT A2 Stator Replacement, Remove the rotor: passo 72, imagem 1 %32
    • Use a 19 mm socket to remove the nut securing the rotor.

    • This nut is heavily bolted on. Use an impact wrench to loosen it, or use a breaker bar with a strap wrench to break it free.

    • During reassembly, tighten this nut to 66 lb-ft.

  73. Honda EU2200IT A2 Stator Replacement: passo 73, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 73, imagem 2 %32
    • Attach a flywheel puller to the rotor and attach the collar bolts to the marked holes.

    • Use the flywheel puller to loosen the rotor from the axle.

  74. Honda EU2200IT A2 Stator Replacement: passo 74, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 74, imagem 2 %32 Honda EU2200IT A2 Stator Replacement: passo 74, imagem 3 %32
    • Remove the rotor.

    • Reassembly tip: When you replace the rotor, make sure the rotor aligns to the key on the shaft.

  75. Honda EU2200IT A2 Stator Replacement, Remove the pulse sensor: passo 75, imagem 1 %32
    • Use an 8 mm socket to remove the two bolts securing the pulse sensor.

  76. Honda EU2200IT A2 Stator Replacement: passo 76, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 76, imagem 2 %32
    • Remove the pulse sensor from the engine assembly.

    • Reassembly tip: Be sure to route the stator wiring harness underneath the pulse sensor.

  77. Honda EU2200IT A2 Stator Replacement: passo 77, imagem 1 %32
    • Use an 8 mm socket to remove the two bolts securing the stator.

  78. Honda EU2200IT A2 Stator Replacement: passo 78, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 78, imagem 2 %32 Honda EU2200IT A2 Stator Replacement: passo 78, imagem 3 %32
    • Pull and remove the stator away from the engine assembly.

    • Be careful not to lose the key on the drive shaft.

  79. Honda EU2200IT A2 Stator Replacement: passo 79, imagem 1 %32 Honda EU2200IT A2 Stator Replacement: passo 79, imagem 2 %32 Honda EU2200IT A2 Stator Replacement: passo 79, imagem 3 %32
    • Pull up and disconnect the two stator plugs from their sockets.

  80. Honda EU2200IT A2 Stator Replacement: passo 80, imagem 1 %32
    • Only the stator remains.

Conclusão

To reassemble your device, follow these instructions in reverse order.

2 outras pessoas executaram este guia.

Arthur Shi

Membro desde: 01/03/18

283.381 Reputação

Autoria de 587 guias

Equipe

iFixit Membro de iFixit

Staff

118 Membros

Autoria de 19.642 guias

2Comentários do guia

Great video, with good clear pictures.

Randall Iwanaga - Responder

Well done - this also applies about 99% to the non-USA version the EU22i.

Michael Coggins - Responder

Comentar

Visualizações:

Últimas 24 horas: 1

Últimos 7 dias: 7

Últimos 30 dias: 40

Ao todo: 1,778