How to assembly FatBoy SS Gear Drive
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Use Provided M3 Bolts to attach wheel mounting plate to the wheel hub.
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If using 63xx motors use a masking tape to prevent nuts from falling from motor mounting plate.
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Attach the plate and use 4 x M3 bolts to attach motor plate to the motors
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Use Loctite 648 to secure grub screws inside the motor gear to prevent loosening from vibrations.
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Use provided 4 x M3 bolts to attach motor (with motor mount adapter if use)
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Use 5 x M4 bolts to attach wheel gear to the wheel hub for gear meshing.
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Attach wheel to the hanger and lower down motor to prepare gear meshing.
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If wheel gear one side is pulled in or further than other sides check wheel hub bolts probably one bolt is more tighten than others or otherwise
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If wheel gear is more inside than motor gear use washers provided to pull wheel gear away from baseplate
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Loosen up motor bolts so that motor gear would press wheel gear.
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Use sheet of paper to drive it through wheel gear and motor gear. Spin wheel to push paper through the gears
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After meshing is good tighten motor bolts
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Tighten motor bolts to secure motor in correct position
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Remove wheel from wheel gear
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Use grease to lubricate gears.
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Put the plastic lid with stainless steel plate on top of it and tighten all M2.5 bolts
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Lubricate V-Ring using grease on ID and on the flap. Mount the V-Ring on top of wheel gear
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Do a test spin on the bench to make sure everything is fine and sounds okay
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On the first test ride start by slowly accelerating and slowly braking to make sure everything is working fine.
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If there is some minor vibration happening at specific RPM it can be some misbalance in wheel/gears which should disappear after gears sit down in their place.
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To disassembly gear drive, follow these instructions in reverse order.
To disassembly gear drive, follow these instructions in reverse order.
