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India Mark III Foot Valve Replacement

India Mark III Foot Valve Replacement

Andrew Optimus Goldheart

Andrew Optimus Goldheart e 5 outros colaboradores

Última atualização em July 16, 2019

Nenhuma estimativa
Moderada

Introdução

Vá para o passo 1

Follow this guide to remove the foot valve. You can then replace either the entire valve, or individual internal components of the valve.

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  1. India Mark III Foot Valve Replacement, Access Door: passo 1, imagem 1 %32 India Mark III Foot Valve Replacement, Access Door: passo 1, imagem 2 %32

    • Before performing any repairs, perform a water test on the pump by raising and lowering the handle a full 40 strokes. A properly performing pump will yield greater than 10 liters.

    • Remove the hex head bolt from the top of the access door on the pump head.

    • On reassembly, this bolt should be hand-tight.

    Editar

  2. India Mark III Foot Valve Replacement: passo 2, imagem 1 %32 India Mark III Foot Valve Replacement: passo 2, imagem 2 %32 India Mark III Foot Valve Replacement: passo 2, imagem 3 %32

    • Pull the access door straight up off the pump head.

    • Store the access door in a sanitary place to prevent contamination.

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  3. India Mark III Foot Valve Replacement: passo 3, imagem 1 %32 India Mark III Foot Valve Replacement: passo 3, imagem 2 %32

    • The access door has a tongue that fits into the base of the pump head.

    • The access door makes a convenient tray to hold nuts and bolts during the disassembly.

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  4. India Mark III Foot Valve Replacement, Chain: passo 4, imagem 1 %32 India Mark III Foot Valve Replacement, Chain: passo 4, imagem 2 %32 India Mark III Foot Valve Replacement, Chain: passo 4, imagem 3 %32

    • Place the spacer collar around the pump rod below the raised chain, with the beveled side down, and the flat side facing up.

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  5. India Mark III Foot Valve Replacement: passo 5, imagem 1 %32 India Mark III Foot Valve Replacement: passo 5, imagem 2 %32 India Mark III Foot Valve Replacement: passo 5, imagem 3 %32

    • The following procedure requires two people. If you attempt to do this alone, you risk injuring yourself and damaging the pump.

    • Lift the pump handle until the base of the chain comes to rest on the spacer collar, and the chain is slack. Hold the handle in this position while the chain is being detached.

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  6. India Mark III Foot Valve Replacement: passo 6, imagem 1 %32 India Mark III Foot Valve Replacement: passo 6, imagem 2 %32 India Mark III Foot Valve Replacement: passo 6, imagem 3 %32

    • Using the two access holes, place an angled socket wrench on the bolt and nut attaching the chain to the pump handle.

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  7. India Mark III Foot Valve Replacement: passo 7, imagem 1 %32 India Mark III Foot Valve Replacement: passo 7, imagem 2 %32 India Mark III Foot Valve Replacement: passo 7, imagem 3 %32

    • Hold the wrench on the bolt stationary.

    • Loosen the nut.

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  8. India Mark III Foot Valve Replacement: passo 8, imagem 1 %32 India Mark III Foot Valve Replacement: passo 8, imagem 2 %32 India Mark III Foot Valve Replacement: passo 8, imagem 3 %32

    • Remove the nut from the chain bolt.

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  9. India Mark III Foot Valve Replacement: passo 9, imagem 1 %32 India Mark III Foot Valve Replacement: passo 9, imagem 2 %32

    • Remove the washer from the chain bolt.

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  10. India Mark III Foot Valve Replacement: passo 10, imagem 1 %32 India Mark III Foot Valve Replacement: passo 10, imagem 2 %32

    • Remove the chain bolt.

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  11. India Mark III Foot Valve Replacement: passo 11, imagem 1 %32 India Mark III Foot Valve Replacement: passo 11, imagem 2 %32 India Mark III Foot Valve Replacement: passo 11, imagem 3 %32

    • Pull the top of the chain straight off of the pump handle.

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  12. India Mark III Foot Valve Replacement, Head: passo 12, imagem 1 %32 India Mark III Foot Valve Replacement, Head: passo 12, imagem 2 %32 India Mark III Foot Valve Replacement, Head: passo 12, imagem 3 %32

    • Remove the two bolts from the handle side of the pump head.

    • Use one wrench on the bolt and another on the nut beneath. Hold the bolt stationary and loosen the nut.

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  13. India Mark III Foot Valve Replacement: passo 13, imagem 1 %32 India Mark III Foot Valve Replacement: passo 13, imagem 2 %32 India Mark III Foot Valve Replacement: passo 13, imagem 3 %32

    • Remove the two bolts and nuts from the handle side.

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  14. India Mark III Foot Valve Replacement: passo 14, imagem 1 %32 India Mark III Foot Valve Replacement: passo 14, imagem 2 %32

    • After removing the two handle side bolts, have your partner support the weight of the handle.

    • Remove the two remaining bolts in the same fashion.

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  16. India Mark III Foot Valve Replacement: passo 15, imagem 1 %32 India Mark III Foot Valve Replacement: passo 15, imagem 2 %32 India Mark III Foot Valve Replacement: passo 15, imagem 3 %32

    • Lift and remove the pump head from the pump.

    • Store the pump head in a sanitary place, preferably above ground, to prevent contamination.

    Editar

  17. India Mark III Foot Valve Replacement, Chain: passo 16, imagem 1 %32 India Mark III Foot Valve Replacement, Chain: passo 16, imagem 2 %32

    • Slightly twist the head flange, until the corners overhang the top of the tank far enough to grab.

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  18. India Mark III Foot Valve Replacement: passo 17, imagem 1 %32 India Mark III Foot Valve Replacement: passo 17, imagem 2 %32 India Mark III Foot Valve Replacement: passo 17, imagem 3 %32

    • Lift the head flange up about one foot above the tank.

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  19. India Mark III Foot Valve Replacement: passo 18, imagem 1 %32 India Mark III Foot Valve Replacement: passo 18, imagem 2 %32 India Mark III Foot Valve Replacement: passo 18, imagem 3 %32

    • Slide the rod clamp around the pump rod, and support it on the tank base.

    • Make sure the pegs in the base of the rod clamp fit into the appropriate holes in the top of the tank.

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  20. India Mark III Foot Valve Replacement: passo 19, imagem 1 %32 India Mark III Foot Valve Replacement: passo 19, imagem 2 %32

    • Tighten the rod clamp against the pump rod.

    • Be sure the pump rod is centered within the jaws of the clamp and held securely.

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  21. India Mark III Foot Valve Replacement: passo 20, imagem 1 %32 India Mark III Foot Valve Replacement: passo 20, imagem 2 %32

    • Lower the head flange.

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  22. India Mark III Foot Valve Replacement: passo 21, imagem 1 %32 India Mark III Foot Valve Replacement: passo 21, imagem 2 %32 India Mark III Foot Valve Replacement: passo 21, imagem 3 %32

    • Unscrew the chain from the top of the pump rod.

    • Remove the chain.

    • Check the chain for signs of wear or damage.

    • Set the chain in a sanitary place, such as the access door that was previously removed.

    Editar

  23. India Mark III Foot Valve Replacement, Pump Rod: passo 22, imagem 1 %32 India Mark III Foot Valve Replacement, Pump Rod: passo 22, imagem 2 %32 India Mark III Foot Valve Replacement, Pump Rod: passo 22, imagem 3 %32

    • Remove the spacer from around the pump rod.

    Editar

  24. India Mark III Foot Valve Replacement: passo 23, imagem 1 %32

    • Remove the jam nut from the top of the pump rod.

    Editar

  25. India Mark III Foot Valve Replacement: passo 24, imagem 1 %32 India Mark III Foot Valve Replacement: passo 24, imagem 2 %32 India Mark III Foot Valve Replacement: passo 24, imagem 3 %32

    • Remove the head flange.

    Editar

  26. India Mark III Foot Valve Replacement: passo 25, imagem 1 %32

    • Screw the jam nut back onto the top of the pump rod.

    Editar

  27. India Mark III Foot Valve Replacement: passo 26, imagem 1 %32 India Mark III Foot Valve Replacement: passo 26, imagem 2 %32 India Mark III Foot Valve Replacement: passo 26, imagem 3 %32

    • Screw a T-handle onto the top of the pump rod. Tighten the T-handle against the jam nut.

    Editar

  28. India Mark III Foot Valve Replacement: passo 27, imagem 1 %32 India Mark III Foot Valve Replacement: passo 27, imagem 2 %32

    • Have one team member lightly pull up on the T-handle, while another loosens the rod clamp. This will prevent damage to the pump.

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  29. India Mark III Foot Valve Replacement: passo 28, imagem 1 %32 India Mark III Foot Valve Replacement: passo 28, imagem 2 %32 India Mark III Foot Valve Replacement: passo 28, imagem 3 %32

    • Remove the rod clamp from the tank.

    Editar

  30. India Mark III Foot Valve Replacement: passo 29, imagem 1 %32 India Mark III Foot Valve Replacement: passo 29, imagem 2 %32

    • Use the T-handle to rotate the entire pump rod clockwise several full turns.

    • The foot valve is threaded and will screw into the base of the traveling valve, allowing you to pull the two valves up out of the well together.

    • Keep turning until the resistance greatly increases. The foot valve will provide this resistance when fully screwed into the traveling valve base.

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  31. India Mark III Foot Valve Replacement: passo 30, imagem 1 %32 India Mark III Foot Valve Replacement: passo 30, imagem 2 %32 India Mark III Foot Valve Replacement: passo 30, imagem 3 %32

    • Use the T-handle to pull the pump rod straight up out of the well.

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  32. India Mark III Foot Valve Replacement: passo 31, imagem 1 %32 India Mark III Foot Valve Replacement: passo 31, imagem 2 %32

    • Pull the pump rod up a few feet, past the first joint.

    Editar

  33. India Mark III Foot Valve Replacement: passo 32, imagem 1 %32 India Mark III Foot Valve Replacement: passo 32, imagem 2 %32 India Mark III Foot Valve Replacement: passo 32, imagem 3 %32

    • Replace the rod clamp on the base of the pump.

    • Tighten the rod clamp against the pump rod.

    Editar

  34. India Mark III Foot Valve Replacement: passo 33, imagem 1 %32 India Mark III Foot Valve Replacement: passo 33, imagem 2 %32

    • Make sure there is at least 6 inches of space between the joint and the rod clamp to allow yourself enough room to work. If necessary, continue pulling the rod out of the well before tightening the rod clamp to ensure sufficient spacing.

    Editar

  35. India Mark III Foot Valve Replacement: passo 34, imagem 1 %32

    • Be sure the rod clamp is tightened against the pump rod.

    Editar

  36. India Mark III Foot Valve Replacement: passo 35, imagem 1 %32 India Mark III Foot Valve Replacement: passo 35, imagem 2 %32

    • Use two wrenches to loosen the joint between the top section of pump rod and the rest of the pump rod.

    Editar

  37. India Mark III Foot Valve Replacement: passo 36, imagem 1 %32 India Mark III Foot Valve Replacement: passo 36, imagem 2 %32 India Mark III Foot Valve Replacement: passo 36, imagem 3 %32

    • Separate the top section of pump rod from the joint.

    • Lift up the top section of pump rod and remove it.

    • Set the section of pump rod in a sanitary place, and remove the T-handle from the top.

    Editar

  38. India Mark III Foot Valve Replacement: passo 37, imagem 1 %32 India Mark III Foot Valve Replacement: passo 37, imagem 2 %32 India Mark III Foot Valve Replacement: passo 37, imagem 3 %32

    • Screw the jam nut and T-handle onto the top of the remaining section of pump rod still in the well.

    • Tighten the T-handle against the jam nut.

    Editar

  39. India Mark III Foot Valve Replacement: passo 38, imagem 1 %32 India Mark III Foot Valve Replacement: passo 38, imagem 2 %32 India Mark III Foot Valve Replacement: passo 38, imagem 3 %32

    • Loosen the rod clamp and repeat the procedure for the next section of pump rod.

    Editar

  40. India Mark III Foot Valve Replacement: passo 39, imagem 1 %32 India Mark III Foot Valve Replacement: passo 39, imagem 2 %32 India Mark III Foot Valve Replacement: passo 39, imagem 3 %32

    • When you reach the final section of the pump rod, remove the rod clamp from the tank.

    Editar

  41. India Mark III Foot Valve Replacement: passo 40, imagem 1 %32 India Mark III Foot Valve Replacement: passo 40, imagem 2 %32 India Mark III Foot Valve Replacement: passo 40, imagem 3 %32

    • Lift the pump rod and valves straight up out of the well.

    • Set the rod aside, taking care to keep the valves clean and off the ground.

    Editar

  42. India Mark III Foot Valve Replacement, Foot Valve: passo 41, imagem 1 %32 India Mark III Foot Valve Replacement, Foot Valve: passo 41, imagem 2 %32

    • Unscrew the foot valve from the traveling valve.

    Editar

  43. India Mark III Foot Valve Replacement: passo 42, imagem 1 %32 India Mark III Foot Valve Replacement: passo 42, imagem 2 %32 India Mark III Foot Valve Replacement: passo 42, imagem 3 %32

    • Separate the foot valve from the traveling valve.

    • Check the foot valve components for signs of wear or damage.

    Editar
Conclusão

To reassemble your device, follow these instructions in reverse order.

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Andrew Optimus Goldheart

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