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Echo Chain Saw CS4910 2020 Piston Assembly Replacement

Echo Chain Saw CS4910 2020 Piston Assembly Replacement

Alex Diaz-Kokaisl

Alex Diaz-Kokaisl e 2 outros colaboradores

Última atualização em February 21, 2023

2 - 3 horas
Moderado
  1. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Turn off the chainsaw: passo 1, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Turn off the chainsaw: passo 1, imagem 2 %32
    • Make sure you have the ignition switch turned off before starting your repair.

    • The chainsaw should be cool to the touch before continuing.

  2. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Loosen the air filter cover: passo 2, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Loosen the air filter cover: passo 2, imagem 2 %32
    • Use your fingers to loosen the air filter cover knob.

  3. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the air filter cover: passo 3, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the air filter cover: passo 3, imagem 2 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the air filter cover: passo 3, imagem 3 %32
    • Remove the air filter cover.

  4. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the air filter: passo 4, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the air filter: passo 4, imagem 2 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the air filter: passo 4, imagem 3 %32
    • Remove the air filter

    • During reassembly, clean the air filter with compressed air or with light brushing before reinstalling it.

  5. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Disconnect the spark plug: passo 5, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Disconnect the spark plug: passo 5, imagem 2 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Disconnect the spark plug: passo 5, imagem 3 %32
    • Use your fingers to pull up and disconnect the spark plug boot.

  6. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Loosen the sprocket guard: passo 6, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Loosen the sprocket guard: passo 6, imagem 2 %32
    • Use a 13 mm wrench to loosen and remove the two nuts securing the sprocket guard.

  7. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the sprocket guard: passo 7, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the sprocket guard: passo 7, imagem 2 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the sprocket guard: passo 7, imagem 3 %32
    • Pull the sprocket guard straight off its two pegs and remove it.

  8. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Unclip the saw chain: passo 8, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Unclip the saw chain: passo 8, imagem 2 %32
    • Put on gloves before performing the next two steps.

    • Pull the saw chain away from the tip of the guide bar to unclip it.

  9. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the guide bar: passo 9, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the guide bar: passo 9, imagem 2 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the guide bar: passo 9, imagem 3 %32
    • Push the guide bar towards the back of the device to unclip the rest of the saw chain.

    • Pull the guide bar away from the device to separate the saw chain from the clutch drum.

    • Remove the guide bar and the saw chain.

  10. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Unfasten the engine cover: passo 10, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Unfasten the engine cover: passo 10, imagem 2 %32
    • Use a flathead screwdriver, or a 3 mm hex key, to remove the three 18 mm screws securing the engine cover.

  11. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the engine cover: passo 11, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the engine cover: passo 11, imagem 2 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the engine cover: passo 11, imagem 3 %32
    • Pull the engine cover straight up off the engine.

    • Remove the engine cover.

  12. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Disconnect the carburetor: passo 12, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Disconnect the carburetor: passo 12, imagem 2 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Disconnect the carburetor: passo 12, imagem 3 %32
    • Before performing this step, put on safety glasses to avoid any fuel spraying in your eyes.

    • Use your fingers to pull the top-most fuel pipe out of the carburetor.

  13. Echo Chain Saw CS4910 2020 Piston Assembly Replacement: passo 13, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement: passo 13, imagem 2 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement: passo 13, imagem 3 %32
    • Lift the choke rod out of its recess in the chassis.

    • Twist the rod counter-clockwise to disconnect it from the carburetor.

    • Remove the choke rod.

  14. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Unfasten the carburetor: passo 14, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Unfasten the carburetor: passo 14, imagem 2 %32
    • Remove the four screws securing the carburetor and the air filter adapter:

    • Use a 3 mm hex key to remove the two 20 mm-long screws.

    • Use a 4 mm hex key to remove the two 53 mm-long screws.

  15. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the air filter adapter: passo 15, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the air filter adapter: passo 15, imagem 2 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the air filter adapter: passo 15, imagem 3 %32
    • Pull the air filter adapter straight off the carburetor and remove it.

  16. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Reposition the carburetor: passo 16, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Reposition the carburetor: passo 16, imagem 2 %32
    • With the carburetor's choke valve facing you, tilt the carburetor up and to the left to expose the right-most fuel pipe.

  17. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Disconnect the right fuel pipe: passo 17, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Disconnect the right fuel pipe: passo 17, imagem 2 %32
    • Use your fingers to disconnect the right-most fuel pipe.

  18. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the carburetor: passo 18, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the carburetor: passo 18, imagem 2 %32
    • Lift the carburetor straight off the throttle rod and remove it.

    • Realign throttle rod upon reassembly.

  19. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Unfasten the handle: passo 19, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Unfasten the handle: passo 19, imagem 2 %32
    • Remove the five screws securing the handle:

    • Use a 4 mm hex key to remove the four 24 mm-long screws (on the side and bottom).

    • Use a 3 mm hex key to remove the 18 mm-long screw.

  20. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the handle: passo 20, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the handle: passo 20, imagem 2 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the handle: passo 20, imagem 3 %32
    • Pull the handle towards the rear of the device to remove it.

  21. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Unfasten the intake insulator: passo 21, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Unfasten the intake insulator: passo 21, imagem 2 %32
    • Use a 3 mm hex key to remove the two 20 mm-long screws securing the intake insulator.

  22. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the collar: passo 22, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the collar: passo 22, imagem 2 %32
    • Use a pick tool to remove the insulator intake collar.

  23. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Reposition the intake bellows: passo 23, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Reposition the intake bellows: passo 23, imagem 2 %32
    • Use a flathead screwdriver to fold the lip of the intake bellows inside the intake insulator.

  24. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the intake insulator: passo 24, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the intake insulator: passo 24, imagem 2 %32
    • Lift the intake insulator out of its recess and remove it.

  25. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the bellows holder: passo 25, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the bellows holder: passo 25, imagem 2 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the bellows holder: passo 25, imagem 3 %32
    • Slide the bellows holder off the intake bellows and remove it.

  26. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the intake bellows: passo 26, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the intake bellows: passo 26, imagem 2 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the intake bellows: passo 26, imagem 3 %32
    • Insert a flathead screwdriver between the intake bellows and the cylinder head.

    • Pry with the screwdriver to separate the intake bellows from the cylinder head.

    • Remove the intake bellows.

  27. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Loosen the spark plug: passo 27, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Loosen the spark plug: passo 27, imagem 2 %32
    • Use a spark plug socket wrench to loosen the spark plug.

  28. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the spark plug: passo 28, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the spark plug: passo 28, imagem 2 %32
    • Pull the spark plug straight out of the cylinder head and remove it.

  29. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Loosen the decompression valve assembly: passo 29, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Loosen the decompression valve assembly: passo 29, imagem 2 %32
    • Use a 9/16 inch wrench to loosen the decompression valve assembly.

  30. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the decompression valve assembly: passo 30, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the decompression valve assembly: passo 30, imagem 2 %32
    • Pull the decompression valve assembly straight out of the cylinder head and remove it.

  31. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Unfasten the muffler: passo 31, imagem 1 %32
    • Use a 4 mm hex key to remove the two 23 mm-long screws securing the muffler.

    • Use a 3 mm hex key to remove the 10 mm-long screw securing the muffler plate.

  32. Echo Chain Saw CS4910 2020 Piston Assembly Replacement: passo 32, imagem 1 %32
    • Remove the muffler plate.

  33. Echo Chain Saw CS4910 2020 Piston Assembly Replacement: passo 33, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement: passo 33, imagem 2 %32
    • Use a 4 mm hex key to remove the two 23 mm-long screws securing the muffler.

  34. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the muffler: passo 34, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the muffler: passo 34, imagem 2 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the muffler: passo 34, imagem 3 %32
    • Pull the muffler straight out of its recess and remove it.

  35. Echo Chain Saw CS4910 2020 Piston Assembly Replacement: passo 35, imagem 1 %32
    • Remove the exhaust gasket.

  36. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Unfasten the cylinder head: passo 36, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Unfasten the cylinder head: passo 36, imagem 2 %32
    • Use a 4 mm hex key to remove the four 25 mm-long screws securing the cylinder head.

  37. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the cylinder head: passo 37, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the cylinder head: passo 37, imagem 2 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the cylinder head: passo 37, imagem 3 %32
    • Lift the cylinder head away from the chassis to expose the piston.

    • Remove the cylinder head.

    • During reassembly, perform the following:

    • Make sure the two black piston rings are aligned in their grooves so the piston can compress properly in the cylinder head.

    • Apply two-stroke oil to the piston head and the cylinder walls before reinserting the piston.

  38. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the snap rings: passo 38, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the snap rings: passo 38, imagem 2 %32
    • Use snap ring pliers, or a flathead screwdriver, to remove one of the piston snap rings.

    • Repeat this procedure for the snap ring on the opposite side of the piston.

  39. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Reposition the chain saw: passo 39, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Reposition the chain saw: passo 39, imagem 2 %32
    • Flip the chain saw on its side so the clutch drum is facing upward.

  40. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the piston pin: passo 40, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the piston pin: passo 40, imagem 2 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the piston pin: passo 40, imagem 3 %32
    • Put on gloves before performing the next two steps.

    • Grip the bottom of the piston.

    • Use a hammer and a pin punch to tap the piston pin through its recess.

    • The piston swings freely on the crankshaft. Be sure to stabilize the piston with your hand as you tap on the pin punch.

    • Alternatively, you can use a piston support tool or a block of wood to keep the piston steady.

    • Remove the piston pin.

  41. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the piston assembly: passo 41, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the piston assembly: passo 41, imagem 2 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the piston assembly: passo 41, imagem 3 %32
    • Pull the piston off of the piston rod to disconnect it from the crankshaft.

    • Remove the piston, its needle bearing, and the two washers.

  42. Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the cylinder gasket: passo 42, imagem 1 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the cylinder gasket: passo 42, imagem 2 %32 Echo Chain Saw CS4910 2020 Piston Assembly Replacement, Remove the cylinder gasket: passo 42, imagem 3 %32
    • Use a pair of pliers to remove the cylinder head gasket from the crankcase.

    • During reassembly, make sure to replace the gasket with a new one.

Conclusão

To reassemble your device, follow these instructions in reverse order.

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Alex Diaz-Kokaisl

Membro desde: 01/16/22

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