Hi Egelbart,
This is a very common frustration with Brother color laser printers like the DCP-L3551CDW.
Here is the exact reason why this happens and how to fix it permanently:
- The Core Issue: It's a Software Counter, Not a Sensor
Brother waste toner boxes (such as the WT-223CL) do not have an optical or weight sensor inside them. The printer's firmware simply estimates waste toner accumulation based on a page-count and rotation algorithm. When the internal counter hits its threshold, the printer locks out and flags the box as "Full"—even if you emptied it or it looks mostly empty.
Furthermore, if you just empty the box manually without resetting the internal flag or software counter, the printer has no way of knowing you fixed it.
Here are the two ways to resolve this:
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- Method 1: Manual LCD Reset Procedure (No Tools Required)
You can manually force the printer to clear the waste toner counter through its service routine:
1. Turn on the printer.
2. Open the front cover (where the toner cartridges and waste box are accessed). Leave the cover open during the next steps.
3. Press the Cancel button (the 'X' or stop button) and the Secure Print (or Back/Home button depending on the exact firmware touch panel variant) simultaneously, or press and hold the (Star)** key if it has a numeric keypad, OR*** on the touch panel models:
Press and hold the lit *Power/Home** area or look for a hidden Reset Menu prompt:
- Alternative touch-panel sequence for DCP-L series: Press and hold the Home button for about 3–5 seconds until the Maintenance/Reset menu appears on the screen.
4. The display will show the reset menu for consumable parts (Drum, Belt, Waste Box).
5. Select Waste Box (or WT-BOX) and confirm the reset by selecting Yes or pressing 1.
6. Close the front cover. The error message should immediately disappear, and the counter will reset to 0%.
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- Method 2: Inspect the Mechanical Reset Gear / Flag (If using aftermarket boxes or cleaning an old one)
If you opened and emptied the OEM WT-223CL box yourself:
1. Look at the side of the waste toner box housing. There is a small plastic spring-loaded gear or reset flag/lever.
2. When the box is inserted into the printer, this flag rotates and physically trips a microswitch inside the printer cavity to tell the main board a new box has been installed.
3. If this gear is stuck, jammed with toner dust, or didn't spin back into its home position when you emptied it, the printer will keep throwing the error.
4. Manually wind/reset the side gear back to its starting position before sliding the box back into the machine.
Once you execute the manual LCD reset (Method 1), the printer will clear the error instantly!