Introdução
Difficulty: Medium
Partial teardown of Bose QuietComfort 35 wireless noise cancelling headphones.
Exposes all circuit boards and battery.
Does not disassemble head band, reveal access to speakers/drivers, or disassemble buttons.
O que você precisa
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Today my Bose headphones drained its battery about halfway in only about 1 hour. It used to last well over 15 hours. It was a sign that the battery was on its way out.
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Officially, it costs $259 + $100 shipping to have Bose replace the battery. These headphones cost $300. Ridiculous. I couldn't find any batteries for this online and customer support said the battery is not user-replaceable.
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This guide shows disassembly down to the battery.
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Tools required: Thin bladed phillips screwdriver, plastic or wood spudger when handling battery, small flat blade screw driver. Micro-screwdrivers will work fine.
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There are 3 screws holding the outer metal cover on.
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This reveals the circuit board. Be careful not to lose the rubber around the mic.
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Make sure you don't lose the power switch.
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Ribbon cable safety: Don't shear side to side. Don't twist. If disconnecting disconnect it using a pry tool at the connector, never by pulling up on the cable!
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THIS IS OPTIONAL. Only do this if you need to: If removing the ribbon cable, once this cable is disconnected you can gently pull up on it (not bending too sharply!) to detach the adhesive from the speaker chamber
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3rd picture shows prying upwards on the edge of the ribbon connector. It has some glue that must be pushed aside. It is weak so you can probably just pry up on the ribbon connector.
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To remove the circuit boards you can remove the 4 short screws as shown.
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For the top board you can pry around the edges (use plastic or wood tool). Note that there is a connector on the back that connects to a board inside the compartment on the other side.
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The bottom board I recall was just loose. Beware of ruining the other ribbon connector (yellow) attached to it.
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On the other side, there is a compartment with a cover glued to it. The glue isn't terribly strong. You can stick a thin screwdriver in the notch shown to split it open.
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Once opened the glue will not reseal properly most likely.
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Inside is a circuit board and another mic, and the cable to the other side.
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I did have some trouble opening this as I tried to push it open from the other side using the hole on the other side for the headband.
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Moving onto the left side, remove the cover and the foam pieces.
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This side has only 2 screws holding the front cover on.
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Here is the circuit for the left side.
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On the other side the battery is soldered to the board.
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It is marked with T (temperature), B-, and B+.
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The battery is a Synergy AHB110520CPS. An online search revealed nothing. I wonder if this is a proprietary battery only sold to Bose, or its just already obsolete (1.5 yrs old).
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The battery specs are 495mAh 3.7V, 4.2V max (I think).
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It is an Advanced Hybrid Battery, which is a very compact battery technology made by Synergy Taiwan.
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31Comentários do guia
I don’t have it with me right now but I think its 1.75” x 0.4” x 0.3” (inches). I couldn’t actually find a battery of the same shape anyways. I am going to try this battery: https://www.ebay.com/itm/3-7V-500-mAh-Po... and hope that it fits somehow.
Piece of cake! NOT! Thank you Junrei for your detailed breakdown of the QuiteComfort 35. Hopefully, by the time my lithuim battery wears out there will be a replacement battery, but I’m afraid I may not get it back together again successfully. Normally, if something no longer works I’ll dive in and see if I can fix it - nothing to lose. But, if - and when - a replacement battery is available the battery may cost too much to risk an unsuccessful reassembly.