Conserte seus objetos Comunidade Loja

Honda 6500 Watt Generator EG6500CL AT Rotor Replacement

Introdução

This guide shows how to remove and replace the rotor for the Honda 6500 Watt Generator EG6500CL AT.

Warning: You need a Honda rotor puller tool (07HPC-ZC2010A or 07HPC-ZC2010B) in order to complete this procedure. You will not be able to remove the rotor without this tool.

This procedure shows how to complete the procedure without removing the generator from the frame.

You will need some wooden blocks between 2-4 inches thick to support the generator and rotor. You will also need a metal rod or extra large screwdriver in order to brace and lock up the generator axle.

O que você precisa

  1. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Honda 6500 Watt Generator EG6500CL AT Safety Precautions: passo 1, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Honda 6500 Watt Generator EG6500CL AT Safety Precautions: passo 1, imagem 2 %32

    • Before you work on the device, make sure to switch the engine off.

    • Switch the circuit breaker off.

    Editar

  2. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Disconnect the spark plug: passo 2, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Disconnect the spark plug: passo 2, imagem 2 %32

    • Grab the plastic housing at the end of the spark plug wire.

    • Pull firmly to disconnect the wire from the spark plug.

    Editar

  3. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 3, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 3, imagem 2 %32

    • Twist the fuel valve clockwise into the cutoff position.

    Editar

  4. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Remove the generator cover: passo 4, imagem 1 %32

    • Use a Phillips screwdriver to remove the two screws securing the generator cover.

    Editar

  5. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 5, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 5, imagem 2 %32

    • Remove the generator cover.

    Editar

  6. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Remove the brush assembly: passo 6, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Remove the brush assembly: passo 6, imagem 2 %32

    • Squeeze and disconnect the stator connector from the wiring harness.

    Editar

  7. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 7, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 7, imagem 2 %32

    • Use a 10 mm socket to remove the bolt securing the brush assembly.

    • Pull the brush assembly out slightly from its recess.

    Editar

  8. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 8, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 8, imagem 2 %32

    • Disconnect the two spade connectors from the brush assembly.

    Editar

  9. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 9, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 9, imagem 2 %32

    • Remove the brush assembly.

    • During reassembly, use the second photo as reference for how to wire the brush assembly.

    Editar

  10. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Loosen the rear generator housing: passo 10, imagem 1 %32

    • Use a 10 mm socket to remove the four long bolts securing the generator cover to the generator assembly.

    • During reassembly, tighten these bolts to 7 ft-lb (10 N-m).

    Editar

  11. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 11, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 11, imagem 2 %32

    • Use a 14 mm socket to remove the rotor bolt from the generator assembly.

    • This bolt may be difficult to loosen. If you have trouble removing the bolt, use an impact wrench or breaker bar.

    • During reassembly, tighten this bolt to 33 ft-lb (44 N-m).

    Editar

  12. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 12, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 12, imagem 2 %32

    • Remove the rotor bolt and washer.

    Editar

  13. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 13, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 13, imagem 2 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 13, imagem 3 %32

    • Use an 8 mm socket to remove the four nuts securing the wiring harness to the terminal.

    • Remove only the top nut from each terminal post.

    • Be careful not to lose the crush washers behind them.

    • Remove the wiring harness wires from the terminal.

    Editar

  15. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Reassembly tip: passo 14, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Reassembly tip: passo 14, imagem 2 %32

    • During reassembly, use these photos as a reference for how to re-stack the terminal posts. From the terminal base to tip:

    • Base washer

    • Crush washer

    • Stator wire connector

    • Nut

    • Wiring harness connector

    • Crush washer

    • Nut

    Editar

  16. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 15, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 15, imagem 2 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 15, imagem 3 %32

    • Use an 8 mm socket to remove the three bolts securing the wiring terminal and harness.

    • Remove the Phillips screw securing the harness ground.

    • Loosen the wiring terminal and harness from their resting positions.

    Editar

  17. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 16, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 16, imagem 2 %32

    • Use pliers to release the cable tie securing the wiring harness to the generator assembly.

    Editar

  18. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Loosen the mounting bolts: passo 17, imagem 1 %32

    • Carefully tilt the rear of the generator upwards to access the under-frame bolts.

    • Use a 12 mm socket to remove the two bolts underneath the frame, which secures the rear generator housing.

    Editar

  19. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 18, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 18, imagem 2 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 18, imagem 3 %32

    • Removing these nuts give the generator assembly enough slack to remove the rear bushings.

    • Use a 14 mm socket to remove the mounting nut next to the emissions canister.

    • Use a 14 mm socket to remove the mounting nut near the oil filler hole.

    Editar

  20. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 19, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 19, imagem 2 %32

    • Use a 14 mm socket to remove the two nuts securing the rear housing to the bushings.

    • During reassembly, be sure to re-attach the ground terminal to the left bushing.

    Editar

  21. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Remove the rear bushings: passo 20, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Remove the rear bushings: passo 20, imagem 2 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Remove the rear bushings: passo 20, imagem 3 %32

    • In these photos, the generator frame is propped on some blocks for ease of access. You do not need to do this for the procedure.

    • Tilt the generator assembly by lifting the rear housing slightly.

    • Place support blocks underneath the silver generator housing to support the generator assembly.

    • The generator weight should rest on the support blocks and no longer on the rear bushings.

    • Do not support the generator by the black stator cover.

    Editar

  22. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 21, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 21, imagem 2 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 21, imagem 3 %32

    • Lift the rear generator housing up as far as you can and maneuver the left bushing out of its socket.

    • Remove the left bushing.

    Editar

  23. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 22, imagem 1 %32

    • Repeat the previous step to remove the right bushing from its socket.

    Editar

  24. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Remove the rear generator housing: passo 23, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Remove the rear generator housing: passo 23, imagem 2 %32

    • Remove the rear generator housing from the generator assembly.

    Editar

  25. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Remove the stator cover: passo 24, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Remove the stator cover: passo 24, imagem 2 %32

    • Rotate the stator cover so that the seam is at an accessible angle.

    Editar

  26. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 25, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 25, imagem 2 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 25, imagem 3 %32

    • Use a flathead screwdriver to pry up the tabs holding the stator cover together.

    Editar

  27. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 26, imagem 1 %32

    • Remove the stator cover.

    Editar

  28. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Remove the stator: passo 27, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Remove the stator: passo 27, imagem 2 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Remove the stator: passo 27, imagem 3 %32

    • Remove the stator by pulling it straight out of the generator assembly.

    Editar

  29. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Reassembly tip: passo 28, imagem 1 %32

    • During reassembly, you don't need to install the stator in a precise rotational position. Just make sure the stator cables wires are in the top-left corner.

    Editar

  30. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Remove the recoil starter: passo 29, imagem 1 %32

    • Use a 10 mm socket to remove the three bolts securing the recoil starter.

    Editar

  31. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 30, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 30, imagem 2 %32

    • Remove the recoil starter.

    Editar

  32. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Brace the rotor: passo 31, imagem 1 %32

    • Place wooden blocks under the flat side of the rotor to prevent it from rotating.

    Editar

  33. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 32, imagem 1 %32

    • Insert a metal rod or a large screwdriver through the starter pulley to lock the rotor axle in place.

    Editar

  34. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Loosen the rotor: passo 33, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Loosen the rotor: passo 33, imagem 2 %32

    • Insert the rotor puller tool into the rotor axle.

    • Hand-tighten the puller tool onto the rotor threads.

    Editar

  35. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 34, imagem 1 %32

    • Use a 19 mm socket to tighten the puller tool until it breaks the rotor free from the generator assembly.

    • If you have trouble freeing the rotor, use a breaker bar to tighten the puller tool.

    Editar

  36. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 35, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 35, imagem 2 %32

    • Remove the rotor.

    Editar

  37. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Transfer the rotor fan: passo 36, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Transfer the rotor fan: passo 36, imagem 2 %32

    • Use an 8 mm socket to remove the three bolts securing the rotor fan.

    • Transfer the fan to your replacement rotor.

    Editar

  38. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Align and re-attach the rotor: passo 37, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement, Align and re-attach the rotor: passo 37, imagem 2 %32

    • The next three steps show how to align and re-attach the rotor back onto the generator assembly.

    • Rotate the starter pulley until the top-dead-center marker is facing straight up.

    • The top-dead-center marker is a faint triangular indent on the starter pulley.

    • Once aligned, do not rotate the starter pulley or drive shaft until you've attached the rotor.

    Editar

  39. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 38, imagem 1 %32 Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 38, imagem 2 %32

    • Align the rotor such that the flat side of a rotor coil sits perpendicular to the alignment arrow at the top-right edge of the generator case.

    • You don't have to align the rotor precisely—it just needs to be in the general direction as shown.

    Editar

  40. Honda 6500 Watt Generator EG6500CL AT Rotor Replacement: passo 39, imagem 1 %32

    • Insert the rotor bolt and washer into the rotor axle.

    • Use a 14 mm socket and torque wrench to tighten the rotor bolt to 33 ft-lb (44 N-m).

    • Reassemble the rest of the generator by following the instructions in reverse.

    Editar
Conclusão

To reassemble your device, follow these instructions in reverse order.

Uma outra pessoa concluiu este guia.

Autor(a)

Arthur Shi

Membro desde: 01/03/18

254.032 Reputação

Autoria de 529 guias

Emblemas: 47

+44 outros emblemas

Equipe

iFixit Membro de iFixit

Staff

Membros da 135

Autoria de 17.261 guias

0 comentários

Adicione um comentário

Exibir estatísticas:

Últimas 24 horas: 0

Últimos 7 dias: 5

Últimos 30 dias: 40

Duração total: 1,659