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Clarke Floor Buffer 01278A 2016 Rotor Replacement

Introdução

This guide shows how to replace the rotor inside a Clarke Floor Buffer 01278A 2016.

You can use regular hand tools for removing fasteners, but using an impact driver will make the procedure easier.

O que você precisa

  1. Clarke Floor Buffer 01278A 2016 Rotor Replacement, Preparation: passo 1, imagem 1 %32 Clarke Floor Buffer 01278A 2016 Rotor Replacement, Preparation: passo 1, imagem 2 %32 Clarke Floor Buffer 01278A 2016 Rotor Replacement, Preparation: passo 1, imagem 3 %32

    • Before you begin, make sure the floor buffer is turned off and unplugged.

    • Brace the back of the floor buffer with your foot near the wheel axle and grasp the handle with both hands.

    • Slowly tilt the floor buffer back until the handle rests on your work surface.

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  2. Clarke Floor Buffer 01278A 2016 Rotor Replacement, Remove the Shield Brush: passo 2, imagem 1 %32

    • Use a 3/16" hex key or driver bit to remove the four 18.6 mm-long screws securing the shield brush to the bottom of the floor buffer.

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  3. Clarke Floor Buffer 01278A 2016 Rotor Replacement: passo 3, imagem 1 %32 Clarke Floor Buffer 01278A 2016 Rotor Replacement: passo 3, imagem 2 %32

    • Pull the shield brush straight off the bottom of the floor buffer.

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  5. Clarke Floor Buffer 01278A 2016 Rotor Replacement, Remove the Gear Unit Assembly: passo 4, imagem 1 %32

    • Remove the eight 23.1 mm-long Phillips #3 screws securing the gear unit assembly and rotor to the floor buffer's housing.

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  6. Clarke Floor Buffer 01278A 2016 Rotor Replacement: passo 5, imagem 1 %32 Clarke Floor Buffer 01278A 2016 Rotor Replacement: passo 5, imagem 2 %32 Clarke Floor Buffer 01278A 2016 Rotor Replacement: passo 5, imagem 3 %32

    • Remove the gear unit assembly and rotor from the floor buffer's housing.

    • The gear unit assembly is fitted tightly into the housing. You will need to wiggle the assembly back and forth with a good amount of pressure to knock it loose.

    • The gear unit assembly and rotor are very heavy, so it may help to support the assembly from the bottom as you remove it.

    • Re-assembly tip: When installing the new gear unit assembly, make sure the screw holes line up with the housing's screw holes.

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  7. Clarke Floor Buffer 01278A 2016 Rotor Replacement: passo 6, imagem 1 %32 Clarke Floor Buffer 01278A 2016 Rotor Replacement: passo 6, imagem 2 %32

    • A round load spring that sits inside the housing may fall out when removing the gear unit assembly and rotor. Be sure to retain it for re-assembly.

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  8. Clarke Floor Buffer 01278A 2016 Rotor Replacement, Remove the Rotor: passo 7, imagem 1 %32 Clarke Floor Buffer 01278A 2016 Rotor Replacement, Remove the Rotor: passo 7, imagem 2 %32

    • The next two steps show how to remove the bearing from the rotor's driveshaft.

    • Rest the center threaded bolt of a gear puller on the center of the rotor's driveshaft.

    • Attach the legs of the gear puller to the outer bottom edges of the bearing, and tighten the bolt by hand until the gear puller is snug on the bearing.

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  9. Clarke Floor Buffer 01278A 2016 Rotor Replacement: passo 8, imagem 1 %32 Clarke Floor Buffer 01278A 2016 Rotor Replacement: passo 8, imagem 2 %32 Clarke Floor Buffer 01278A 2016 Rotor Replacement: passo 8, imagem 3 %32

    • Use a wrench to tighten the gear puller until the bearing comes loose.

    • Remove the bearing.

    • Re-assembly tip: Use a mallet to gently tap the bearing back on the new rotor's driveshaft.

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  10. Clarke Floor Buffer 01278A 2016 Rotor Replacement: passo 9, imagem 1 %32 Clarke Floor Buffer 01278A 2016 Rotor Replacement: passo 9, imagem 2 %32 Clarke Floor Buffer 01278A 2016 Rotor Replacement: passo 9, imagem 3 %32

    • Use two pry bars and place the ends between the rotor and gear unit assembly as far toward the center as possible.

    • Apply force to both pry bars in opposite directions to disconnect the rotor from the gear unit assembly.

    • Remove the rotor from the gear unit assembly.

    • Re-assembly tip: Make sure the rotor's and gear unit's driveshaft key bars line up with each other when putting them back together.

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Conclusão

To reassemble your device, follow these instructions in reverse order.

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Autor(a)

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Craig Lloyd

Membro desde: 02/10/16

35.418 Reputação

Autoria de 82 guias

Emblemas: 41

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10 comentários

gotta love it when the bearing stays stuck in the top of the floor maintainer housing and you have to work it out somehow.

AUSTIN - Responder

there’s an excessive grinding noise, does anyone what could be it and what might be a remedy? thanks in advance

AYANGA - Responder

Did you figure it out mine is doing the same

James -

in step five if you look where you removed phillips screw there are two threaded holes.if you use screws in those holes and tighten it acts like a gear puller

JAMES - Responder

Very good illustrations.

ADEKUNLE - Responder

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