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India Mark II Tank Replacement

O que você precisa

  1. India Mark II Tank Replacement, Access Door: passo 1, imagem 1 %32 India Mark II Tank Replacement, Access Door: passo 1, imagem 2 %32
    • Before performing any repairs, perform a water test on the pump by raising and lowering the handle a full 40 strokes. A properly performing pump will yield greater than 10 liters.

    • Remove the hex head bolt from the top of the access door on the pump head.

    • On reassembly, this bolt should be hand-tight.

  2. India Mark II Tank Replacement: passo 2, imagem 1 %32 India Mark II Tank Replacement: passo 2, imagem 2 %32 India Mark II Tank Replacement: passo 2, imagem 3 %32
    • Pull the access door straight up off the pump head.

    • Store the access door in a sanitary place to prevent contamination.

  3. India Mark II Tank Replacement: passo 3, imagem 1 %32 India Mark II Tank Replacement: passo 3, imagem 2 %32
    • The access door has a tongue that fits into the base of the pump head.

    • The access door makes a convenient tray to hold nuts and bolts during the disassembly.

  4. India Mark II Tank Replacement, Chain: passo 4, imagem 1 %32 India Mark II Tank Replacement, Chain: passo 4, imagem 2 %32 India Mark II Tank Replacement, Chain: passo 4, imagem 3 %32
    • Place the spacer collar around the pump rod below the raised chain, with the beveled side down, and the flat side facing up.

  5. India Mark II Tank Replacement: passo 5, imagem 1 %32 India Mark II Tank Replacement: passo 5, imagem 2 %32 India Mark II Tank Replacement: passo 5, imagem 3 %32
    • The following procedure requires two people. If you attempt to do this alone, you risk injuring yourself and damaging the pump.

    • Lift the pump handle until the base of the chain comes to rest on the spacer collar, and the chain is slack. Hold the handle in this position while the chain is being detached.

  6. India Mark II Tank Replacement: passo 6, imagem 1 %32 India Mark II Tank Replacement: passo 6, imagem 2 %32 India Mark II Tank Replacement: passo 6, imagem 3 %32
    • Using the two access holes, place an angled socket wrench on the bolt and nut attaching the chain to the pump handle.

  7. India Mark II Tank Replacement: passo 7, imagem 1 %32 India Mark II Tank Replacement: passo 7, imagem 2 %32 India Mark II Tank Replacement: passo 7, imagem 3 %32
    • Hold the wrench on the bolt stationary.

    • Loosen the nut.

  8. India Mark II Tank Replacement: passo 8, imagem 1 %32 India Mark II Tank Replacement: passo 8, imagem 2 %32 India Mark II Tank Replacement: passo 8, imagem 3 %32
    • Remove the nut from the chain bolt.

  9. India Mark II Tank Replacement: passo 9, imagem 1 %32 India Mark II Tank Replacement: passo 9, imagem 2 %32
    • Remove the washer from the chain bolt.

  10. India Mark II Tank Replacement: passo 10, imagem 1 %32 India Mark II Tank Replacement: passo 10, imagem 2 %32
    • Remove the chain bolt.

  11. India Mark II Tank Replacement: passo 11, imagem 1 %32 India Mark II Tank Replacement: passo 11, imagem 2 %32 India Mark II Tank Replacement: passo 11, imagem 3 %32
    • Pull the top of the chain straight off of the pump handle.

  12. India Mark II Tank Replacement, Head: passo 12, imagem 1 %32 India Mark II Tank Replacement, Head: passo 12, imagem 2 %32 India Mark II Tank Replacement, Head: passo 12, imagem 3 %32
    • Remove the two bolts from the handle side of the pump head.

    • Use one wrench on the bolt and another on the nut beneath. Hold the bolt stationary and loosen the nut.

  13. India Mark II Tank Replacement: passo 13, imagem 1 %32 India Mark II Tank Replacement: passo 13, imagem 2 %32 India Mark II Tank Replacement: passo 13, imagem 3 %32
    • Remove the two bolts and nuts from the handle side.

  14. India Mark II Tank Replacement: passo 14, imagem 1 %32 India Mark II Tank Replacement: passo 14, imagem 2 %32
    • After removing the two handle side bolts, have your partner support the weight of the handle.

    • Remove the two remaining bolts in the same fashion.

  15. India Mark II Tank Replacement: passo 15, imagem 1 %32 India Mark II Tank Replacement: passo 15, imagem 2 %32 India Mark II Tank Replacement: passo 15, imagem 3 %32
    • Lift and remove the pump head from the pump.

    • Store the pump head in a sanitary place, preferably above ground, to prevent contamination.

  16. India Mark II Tank Replacement, Chain: passo 16, imagem 1 %32 India Mark II Tank Replacement, Chain: passo 16, imagem 2 %32
    • Slightly twist the head flange, until the corners overhang the top of the tank far enough to grab.

  17. India Mark II Tank Replacement: passo 17, imagem 1 %32 India Mark II Tank Replacement: passo 17, imagem 2 %32 India Mark II Tank Replacement: passo 17, imagem 3 %32
    • Lift the head flange up about one foot above the tank.

  18. India Mark II Tank Replacement: passo 18, imagem 1 %32 India Mark II Tank Replacement: passo 18, imagem 2 %32 India Mark II Tank Replacement: passo 18, imagem 3 %32
    • Slide the rod clamp around the pump rod, and support it on the tank base.

    • Make sure the pegs in the base of the rod clamp fit into the appropriate holes in the top of the tank.

  19. India Mark II Tank Replacement: passo 19, imagem 1 %32 India Mark II Tank Replacement: passo 19, imagem 2 %32
    • Tighten the rod clamp against the pump rod.

    • Be sure the pump rod is centered within the jaws of the clamp and held securely.

  20. India Mark II Tank Replacement: passo 20, imagem 1 %32 India Mark II Tank Replacement: passo 20, imagem 2 %32
    • Lower the head flange.

  21. India Mark II Tank Replacement: passo 21, imagem 1 %32 India Mark II Tank Replacement: passo 21, imagem 2 %32 India Mark II Tank Replacement: passo 21, imagem 3 %32
    • Unscrew the chain from the top of the pump rod.

    • Remove the chain.

    • Check the chain for signs of wear or damage.

    • Set the chain in a sanitary place, such as the access door that was previously removed.

  22. India Mark II Tank Replacement, Head Flange: passo 22, imagem 1 %32 India Mark II Tank Replacement, Head Flange: passo 22, imagem 2 %32 India Mark II Tank Replacement, Head Flange: passo 22, imagem 3 %32
    • Remove the chain support from around the pump rod.

  23. India Mark II Tank Replacement: passo 23, imagem 1 %32
    • Remove the jam nut from the top of the pump rod.

  24. India Mark II Tank Replacement: passo 24, imagem 1 %32 India Mark II Tank Replacement: passo 24, imagem 2 %32 India Mark II Tank Replacement: passo 24, imagem 3 %32
    • Remove the head flange.

  25. India Mark II Tank Replacement: passo 25, imagem 1 %32
    • Screw the jam nut back onto the top of the pump rod.

  26. India Mark II Tank Replacement, Tank: passo 26, imagem 1 %32 India Mark II Tank Replacement, Tank: passo 26, imagem 2 %32 India Mark II Tank Replacement, Tank: passo 26, imagem 3 %32
    • Screw a T-handle onto the top of the pump rod. Tighten the T-handle up against the jam nut.

  27. India Mark II Tank Replacement: passo 27, imagem 1 %32 India Mark II Tank Replacement: passo 27, imagem 2 %32
    • Loosen the rod vise.

  28. India Mark II Tank Replacement: passo 28, imagem 1 %32 India Mark II Tank Replacement: passo 28, imagem 2 %32 India Mark II Tank Replacement: passo 28, imagem 3 %32
    • Remove the rod vise from the tank.

  29. India Mark II Tank Replacement: passo 29, imagem 1 %32 India Mark II Tank Replacement: passo 29, imagem 2 %32 India Mark II Tank Replacement: passo 29, imagem 3 %32
    • Remove the four bolts connecting the tank to the top flange.

    • Use one wrench on the bolt and a second wrench on the nut beneath. Hold the bolt still and loosen the nut.

  30. India Mark II Tank Replacement: passo 30, imagem 1 %32 India Mark II Tank Replacement: passo 30, imagem 2 %32
    • Twist the tank 45 degrees in order to get a better grasp on it.

  31. India Mark II Tank Replacement: passo 31, imagem 1 %32 India Mark II Tank Replacement: passo 31, imagem 2 %32
    • Lift the tank straight up, about one foot.

    • The tank is attached to the riser main, and the two must be lifted as a unit. Be careful and get help, as this can be very heavy.

  32. India Mark II Tank Replacement: passo 32, imagem 1 %32 India Mark II Tank Replacement: passo 32, imagem 2 %32 India Mark II Tank Replacement: passo 32, imagem 3 %32
    • Have a third person place the pipe vise around the riser main, on top of the top flange.

    • Tighten the pipe vise securely around the riser main.

  33. India Mark II Tank Replacement: passo 33, imagem 1 %32 India Mark II Tank Replacement: passo 33, imagem 2 %32 India Mark II Tank Replacement: passo 33, imagem 3 %32
    • Secure the pipe vise to the top flange with two bolts and nuts to hold the pipe vise in place.

  34. India Mark II Tank Replacement: passo 34, imagem 1 %32 India Mark II Tank Replacement: passo 34, imagem 2 %32 India Mark II Tank Replacement: passo 34, imagem 3 %32
    • Unscrew the tank from the riser main.

  35. India Mark II Tank Replacement: passo 35, imagem 1 %32 India Mark II Tank Replacement: passo 35, imagem 2 %32
    • Lift the tank up a few inches above the top of the riser main.

  36. India Mark II Tank Replacement: passo 36, imagem 1 %32 India Mark II Tank Replacement: passo 36, imagem 2 %32
    • Insert the rod vise between the riser main and the tank, around the pump rod.

    • Tighten the rod vise onto the pump rod.

  37. India Mark II Tank Replacement: passo 37, imagem 1 %32 India Mark II Tank Replacement: passo 37, imagem 2 %32 India Mark II Tank Replacement: passo 37, imagem 3 %32
    • Unscrew the T-handle from the pump rod and remove it.

    • Keep the T-handle ready to reattach to the pump rod after the tank is removed.

  38. India Mark II Tank Replacement: passo 38, imagem 1 %32 India Mark II Tank Replacement: passo 38, imagem 2 %32 India Mark II Tank Replacement: passo 38, imagem 3 %32
    • Remove the tank.

Conclusão

To reassemble your device, follow these instructions in reverse order.

Andrew Optimus Goldheart

Membro desde: 10/17/09

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