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India Mark II Riser Main (Lifting Spanners) Replacement

Introdução

This guide will show you how to pull the riser main from the well using three lifting spanners.

This procedure requires four people: one on each of the lifting arms, and one to control the pipe vise. Communication is very important throughout this procedure. If the person handling the pipe vise opens it before everyone is ready, the riser main could drop through the vise and be lost down the well.

O que você precisa

  1. India Mark II Riser Main (Lifting Spanners) Replacement, Access Door: passo 1, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement, Access Door: passo 1, imagem 2 %32

    • Before performing any repairs, perform a water test on the pump by raising and lowering the handle a full 40 strokes. A properly performing pump will yield greater than 10 liters.

    • Remove the hex head bolt from the top of the access door on the pump head.

    • On reassembly, this bolt should be hand-tight.

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  2. India Mark II Riser Main (Lifting Spanners) Replacement: passo 2, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 2, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 2, imagem 3 %32

    • Pull the access door straight up off the pump head.

    • Store the access door in a sanitary place to prevent contamination.

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  3. India Mark II Riser Main (Lifting Spanners) Replacement: passo 3, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 3, imagem 2 %32

    • The access door has a tongue that fits into the base of the pump head.

    • The access door makes a convenient tray to hold nuts and bolts during the disassembly.

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  4. India Mark II Riser Main (Lifting Spanners) Replacement, Chain: passo 4, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement, Chain: passo 4, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement, Chain: passo 4, imagem 3 %32

    • Place the spacer collar around the pump rod below the raised chain, with the beveled side down, and the flat side facing up.

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  5. India Mark II Riser Main (Lifting Spanners) Replacement: passo 5, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 5, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 5, imagem 3 %32

    • The following procedure requires two people. If you attempt to do this alone, you risk injuring yourself and damaging the pump.

    • Lift the pump handle until the base of the chain comes to rest on the spacer collar, and the chain is slack. Hold the handle in this position while the chain is being detached.

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  6. India Mark II Riser Main (Lifting Spanners) Replacement: passo 6, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 6, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 6, imagem 3 %32

    • Using the two access holes, place an angled socket wrench on the bolt and nut attaching the chain to the pump handle.

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  7. India Mark II Riser Main (Lifting Spanners) Replacement: passo 7, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 7, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 7, imagem 3 %32

    • Hold the wrench on the bolt stationary.

    • Loosen the nut.

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  8. India Mark II Riser Main (Lifting Spanners) Replacement: passo 8, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 8, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 8, imagem 3 %32

    • Remove the nut from the chain bolt.

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  9. India Mark II Riser Main (Lifting Spanners) Replacement: passo 9, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 9, imagem 2 %32

    • Remove the washer from the chain bolt.

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  10. India Mark II Riser Main (Lifting Spanners) Replacement: passo 10, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 10, imagem 2 %32

    • Remove the chain bolt.

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  11. India Mark II Riser Main (Lifting Spanners) Replacement: passo 11, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 11, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 11, imagem 3 %32

    • Pull the top of the chain straight off of the pump handle.

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  12. India Mark II Riser Main (Lifting Spanners) Replacement, Head: passo 12, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement, Head: passo 12, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement, Head: passo 12, imagem 3 %32

    • Remove the two bolts from the handle side of the pump head.

    • Use one wrench on the bolt and another on the nut beneath. Hold the bolt stationary and loosen the nut.

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  13. India Mark II Riser Main (Lifting Spanners) Replacement: passo 13, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 13, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 13, imagem 3 %32

    • Remove the two bolts and nuts from the handle side.

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  14. India Mark II Riser Main (Lifting Spanners) Replacement: passo 14, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 14, imagem 2 %32

    • After removing the two handle side bolts, have your partner support the weight of the handle.

    • Remove the two remaining bolts in the same fashion.

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  15. India Mark II Riser Main (Lifting Spanners) Replacement: passo 15, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 15, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 15, imagem 3 %32

    • Lift and remove the pump head from the pump.

    • Store the pump head in a sanitary place, preferably above ground, to prevent contamination.

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  16. India Mark II Riser Main (Lifting Spanners) Replacement, Chain: passo 16, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement, Chain: passo 16, imagem 2 %32

    • Slightly twist the head flange, until the corners overhang the top of the tank far enough to grab.

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  17. India Mark II Riser Main (Lifting Spanners) Replacement: passo 17, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 17, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 17, imagem 3 %32

    • Lift the head flange up about one foot above the tank.

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  18. India Mark II Riser Main (Lifting Spanners) Replacement: passo 18, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 18, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 18, imagem 3 %32

    • Slide the rod clamp around the pump rod, and support it on the tank base.

    • Make sure the pegs in the base of the rod clamp fit into the appropriate holes in the top of the tank.

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  19. India Mark II Riser Main (Lifting Spanners) Replacement: passo 19, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 19, imagem 2 %32

    • Tighten the rod clamp against the pump rod.

    • Be sure the pump rod is centered within the jaws of the clamp and held securely.

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  20. India Mark II Riser Main (Lifting Spanners) Replacement: passo 20, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 20, imagem 2 %32

    • Lower the head flange.

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  21. India Mark II Riser Main (Lifting Spanners) Replacement: passo 21, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 21, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 21, imagem 3 %32

    • Unscrew the chain from the top of the pump rod.

    • Remove the chain.

    • Check the chain for signs of wear or damage.

    • Set the chain in a sanitary place, such as the access door that was previously removed.

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  23. India Mark II Riser Main (Lifting Spanners) Replacement, Head Flange: passo 22, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement, Head Flange: passo 22, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement, Head Flange: passo 22, imagem 3 %32

    • Remove the chain support from around the pump rod.

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  24. India Mark II Riser Main (Lifting Spanners) Replacement: passo 23, imagem 1 %32

    • Remove the jam nut from the top of the pump rod.

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  25. India Mark II Riser Main (Lifting Spanners) Replacement: passo 24, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 24, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 24, imagem 3 %32

    • Remove the head flange.

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  26. India Mark II Riser Main (Lifting Spanners) Replacement: passo 25, imagem 1 %32

    • Screw the jam nut back onto the top of the pump rod.

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  27. India Mark II Riser Main (Lifting Spanners) Replacement, Tank: passo 26, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement, Tank: passo 26, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement, Tank: passo 26, imagem 3 %32

    • Screw a T-handle onto the top of the pump rod. Tighten the T-handle up against the jam nut.

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  28. India Mark II Riser Main (Lifting Spanners) Replacement: passo 27, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 27, imagem 2 %32

    • Loosen the rod vise.

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  29. India Mark II Riser Main (Lifting Spanners) Replacement: passo 28, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 28, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 28, imagem 3 %32

    • Remove the rod vise from the tank.

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  30. India Mark II Riser Main (Lifting Spanners) Replacement: passo 29, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 29, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 29, imagem 3 %32

    • Remove the four bolts connecting the tank to the top flange.

    • Use one wrench on the bolt and a second wrench on the nut beneath. Hold the bolt still and loosen the nut.

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  31. India Mark II Riser Main (Lifting Spanners) Replacement: passo 30, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 30, imagem 2 %32

    • Twist the tank 45 degrees in order to get a better grasp on it.

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  32. India Mark II Riser Main (Lifting Spanners) Replacement: passo 31, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 31, imagem 2 %32

    • Lift the tank straight up, about one foot.

    • The tank is attached to the riser main, and the two must be lifted as a unit. Be careful and get help, as this can be very heavy.

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  33. India Mark II Riser Main (Lifting Spanners) Replacement: passo 32, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 32, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 32, imagem 3 %32

    • Have a third person place the pipe vise around the riser main, on top of the top flange.

    • Tighten the pipe vise securely around the riser main.

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  34. India Mark II Riser Main (Lifting Spanners) Replacement: passo 33, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 33, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 33, imagem 3 %32

    • Secure the pipe vise to the top flange with two bolts and nuts to hold the pipe vise in place.

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  35. India Mark II Riser Main (Lifting Spanners) Replacement: passo 34, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 34, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 34, imagem 3 %32

    • Unscrew the tank from the riser main.

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  36. India Mark II Riser Main (Lifting Spanners) Replacement: passo 35, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 35, imagem 2 %32

    • Lift the tank up a few inches above the top of the riser main.

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  37. India Mark II Riser Main (Lifting Spanners) Replacement: passo 36, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 36, imagem 2 %32

    • Insert the rod vise between the riser main and the tank, around the pump rod.

    • Tighten the rod vise onto the pump rod.

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  38. India Mark II Riser Main (Lifting Spanners) Replacement: passo 37, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 37, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 37, imagem 3 %32

    • Unscrew the T-handle from the pump rod and remove it.

    • Keep the T-handle ready to reattach to the pump rod after the tank is removed.

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  39. India Mark II Riser Main (Lifting Spanners) Replacement: passo 38, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 38, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 38, imagem 3 %32

    • Remove the tank.

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  40. India Mark II Riser Main (Lifting Spanners) Replacement, Riser Main Coupling: passo 39, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement, Riser Main Coupling: passo 39, imagem 2 %32

    • Place a coupling over the pump rod, on top of the rod vise.

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  41. India Mark II Riser Main (Lifting Spanners) Replacement: passo 40, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 40, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 40, imagem 3 %32

    • Reattach the T-handle to the top of the pump rod.

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  42. India Mark II Riser Main (Lifting Spanners) Replacement: passo 41, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 41, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 41, imagem 3 %32

    • Loosen and remove the rod vise from the pump rod.

    • The coupling will drop down onto the riser main.

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  43. India Mark II Riser Main (Lifting Spanners) Replacement: passo 42, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 42, imagem 2 %32

    • Screw the coupling onto the end of the riser main.

    • Use a pipe wrench to tighten the coupling onto the riser main.

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  44. India Mark II Riser Main (Lifting Spanners) Replacement, Riser Main: passo 43, imagem 1 %32

    • When using the lifting arms, it is essential that each arm have a gap above and below it, and that the openings alternate direction up the pipe.

    • Set the first lifting arm just above (but not touching) the pipe vise.

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  45. India Mark II Riser Main (Lifting Spanners) Replacement: passo 44, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 44, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 44, imagem 3 %32

    • Add the other two lifting arms.

    • Ensure three things about the arms:

    • They must be equally spaced around the riser main (120° apart).

    • The arms must not touch each other, the coupling at the top, or the pipe vise at the bottom.

    • The openings should alternate, to keep the riser main secure.

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  46. India Mark II Riser Main (Lifting Spanners) Replacement: passo 45, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 45, imagem 2 %32

    • Communication is very important throughout this procedure.

    • As each person lifts up on their lifting spanner, they announce "got it" to let everyone else know they're holding.

    • Once all three lifters have announced that they've "got it," loosen the vise.

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  47. India Mark II Riser Main (Lifting Spanners) Replacement: passo 46, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 46, imagem 2 %32

    • With the vise loosened, lift up the riser main 1-2 feet.

    • Lift only as high as everyone is comfortable.

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  48. India Mark II Riser Main (Lifting Spanners) Replacement: passo 47, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 47, imagem 2 %32

    • Tighten the pipe vise, with the following procedure:

    • Announce "tightening."

    • Tighten the vise.

    • Announce "Tight."

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  49. India Mark II Riser Main (Lifting Spanners) Replacement: passo 48, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 48, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 48, imagem 3 %32

    • Slide the three lifting spanners down on the riser main, into new lifting positions.

    • Again, make sure he lifting spanners don't touch anything above or below, and that they are evenly spaced about the pipe.

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  50. India Mark II Riser Main (Lifting Spanners) Replacement: passo 49, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 49, imagem 2 %32

    • Once all of the lifters have said "got it," loosen the pipe vise.

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  51. India Mark II Riser Main (Lifting Spanners) Replacement: passo 50, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 50, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 50, imagem 3 %32

    • Lift the riser main another 1-2 feet.

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  52. India Mark II Riser Main (Lifting Spanners) Replacement: passo 51, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 51, imagem 2 %32

    • Tighten the pipe vise, following the same verbal procedure.

    • Repeat the procedure several times:

    • Once everyone is securely holding the pipe, loosen the pipe vise.

    • Lift the pipe.

    • Tighten the pipe vise.

    • Slide the lifting spanners down to a new position.

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  53. India Mark II Riser Main (Lifting Spanners) Replacement: passo 52, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 52, imagem 2 %32

    • At ten feet, you will reach the first coupling in the riser main.

    • While the three lifters are holding the riser main, the vise operator must open the vise wide enough to let the coupling pass through the jaws.

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  54. India Mark II Riser Main (Lifting Spanners) Replacement: passo 53, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 53, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 53, imagem 3 %32

    • Lift the riser main up through the pipe vise, until the coupling clears the jaws.

    • Tighten the pipe vise and move the lifting spanners down to a new position.

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  55. India Mark II Riser Main (Lifting Spanners) Replacement: passo 54, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 54, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 54, imagem 3 %32

    • Lift the riser main high enough that there is room beneath the coupling for the three lifting spanners.

    • Tighten the pipe vise.

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  56. India Mark II Riser Main (Lifting Spanners) Replacement: passo 55, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 55, imagem 2 %32

    • Use a pipe vise to unscrew the first section of riser main from the coupling.

    • Be careful not to remove the coupling from the lower section of riser main. You may need to use two pipe wrenches to hold the coupling still while you loosen the top section of riser main.

    Editar

  57. India Mark II Riser Main (Lifting Spanners) Replacement: passo 56, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 56, imagem 2 %32

    • Unscrew the upper section of riser main from the coupling.

    • Be careful—the pipe will likely be full of water, that will leak out above the coupling as you unscrew the pipe.

    Editar

  58. India Mark II Riser Main (Lifting Spanners) Replacement: passo 57, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 57, imagem 2 %32

    • Lift the section of pipe straight up from the coupling.

    • Be very careful to hold the pipe as straight up as possible. If it bends or falls over, it may damage the pump rod, or injure someone. Always have at least two people holding the pipe.

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  59. India Mark II Riser Main (Lifting Spanners) Replacement: passo 58, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 58, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 58, imagem 3 %32

    • Place the rod vise on the pump rod between the section of riser main.

    • Tighten the rod vise on the pump rod.

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  60. India Mark II Riser Main (Lifting Spanners) Replacement: passo 59, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 59, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 59, imagem 3 %32

    • Use two wrenches to disconnect the upper section of pump rod from the lower section.

    • Hold the lower section stationary and rotate the upper section.

    • Once detached, lift and remove the upper sections of riser main and pump rod together, and set them down.

    Editar

  61. India Mark II Riser Main (Lifting Spanners) Replacement: passo 60, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 60, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 60, imagem 3 %32

    • Remove the T-handle from the top of the pump rod.

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  62. India Mark II Riser Main (Lifting Spanners) Replacement: passo 61, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 61, imagem 2 %32

    • Screw the T-handle onto the newly exposed top of the pump rod.

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  63. India Mark II Riser Main (Lifting Spanners) Replacement: passo 62, imagem 1 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 62, imagem 2 %32 India Mark II Riser Main (Lifting Spanners) Replacement: passo 62, imagem 3 %32

    • Loosen and remove the rod vise.

    • Repeat the lifting procedure for the remaining sections of riser main and pump rod.

    Editar
Conclusão

To reassemble your device, follow these instructions in reverse order.

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Andrew Optimus Goldheart

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