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Dewalt Air Compressor DWFP55126 2016 Manifold Replacement

Introdução

Use this guide to remove or replace the manifold assembly in a Dewalt Air Compressor DWFP55126 2016.

Make sure to completely depressurize the air compressor tank before performing any repairs.

O que você precisa

  1. Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove manifold cover: passo 1, imagem 1 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove manifold cover: passo 1, imagem 2 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove manifold cover: passo 1, imagem 3 %32

    • Disconnect the power cord, depressurize the compressor tank, and remove any hoses before starting this repair.

    • Use a long-shank T10 driver to remove the manifold cover screw.

    • Lift the cover directly up off of the gauges to remove.

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  2. Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove handle: passo 2, imagem 1 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove handle: passo 2, imagem 2 %32

    • Use a T20 driver to remove the two handle screws, one on each side.

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  3. Dewalt Air Compressor DWFP55126 2016 Manifold Replacement: passo 3, imagem 1 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement: passo 3, imagem 2 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement: passo 3, imagem 3 %32

    • Grab the handle like you would if you were to pick the compressor up. Pull up and push forward away from the gauges at the same time to rotate the handle up off the case.

    • Lift the handle off to remove.

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  4. Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove top case: passo 4, imagem 1 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove top case: passo 4, imagem 2 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove top case: passo 4, imagem 3 %32

    • Remove the following four screws:

    • Three 20 mm-long T20 screws.

    • One 20 mm-long Phillips #1 screw.

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  5. Dewalt Air Compressor DWFP55126 2016 Manifold Replacement: passo 5, imagem 1 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement: passo 5, imagem 2 %32

    • Four metal tabs on the tank sit in four slots on the top plastic case to secure the case to the tank.

    • Firmly push the top case off of the four tabs to detach.

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  6. Dewalt Air Compressor DWFP55126 2016 Manifold Replacement: passo 6, imagem 1 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement: passo 6, imagem 2 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement: passo 6, imagem 3 %32

    • Carefully pull the half of the case that is opposite the manifold away from the tank.

    • The motor may shift once the case is removed, but it won't fall out.

    • Reassembly tip: align the power cord in the cord cutout so it doesn't get pinched.

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  7. Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove power switch: passo 7, imagem 1 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove power switch: passo 7, imagem 2 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove power switch: passo 7, imagem 3 %32

    • Use a large flathead screwdriver to depress the plastic tab on the red power switch closest to the open side of the case.

    • While keeping the tab depressed, grab the top side of the switch and pull directly up off the case.

    • Pull the switch farther out of the case.

    • Don't try to completely remove the switch; there are still wires attached below.

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  9. Dewalt Air Compressor DWFP55126 2016 Manifold Replacement: passo 8, imagem 1 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement: passo 8, imagem 2 %32

    • Use a flathead screwdriver to pry both wire connectors slightly off the plugs on the bottom of the switch.

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  10. Dewalt Air Compressor DWFP55126 2016 Manifold Replacement: passo 9, imagem 1 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement: passo 9, imagem 2 %32

    • Once the wires are loosened from the plugs on the switch, completely remove both wires.

    • Remove the power switch.

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  11. Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove ground wire: passo 10, imagem 1 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove ground wire: passo 10, imagem 2 %32

    • Carefully pull to remove the connector on the ground wire located inside the case.

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  12. Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove check valve hose: passo 11, imagem 1 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove check valve hose: passo 11, imagem 2 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove check valve hose: passo 11, imagem 3 %32

    • Use needle nose pliers to bend the check valve hose clamp up away from the hose.

    • Once the hose clamp is bent enough to clear the hose, lift it up and off to remove.

    • We strongly suggest you replace this hose clamp during reassembly to prevent leaks during operation.

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  13. Dewalt Air Compressor DWFP55126 2016 Manifold Replacement: passo 12, imagem 1 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement: passo 12, imagem 2 %32

    • Pull the hose off the fitting to remove.

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  14. Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove pump assembly: passo 13, imagem 1 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove pump assembly: passo 13, imagem 2 %32

    • While holding the plastic housing, pull the pump assembly out, careful to not snag hoses or wires.

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  15. Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove upper case: passo 14, imagem 1 %32
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  16. Dewalt Air Compressor DWFP55126 2016 Manifold Replacement: passo 15, imagem 1 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement: passo 15, imagem 2 %32

    • Pull the hose away from the manifold fitting to remove.

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  17. Dewalt Air Compressor DWFP55126 2016 Manifold Replacement: passo 16, imagem 1 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement: passo 16, imagem 2 %32

    • Remove the top casing.

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  18. Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove air release valve: passo 17, imagem 1 %32

    • Use a 9/16 inch wrench to remove the spring-loaded air release valve from the manifold.

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  19. Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove manifold assembly: passo 18, imagem 1 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove manifold assembly: passo 18, imagem 2 %32 Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove manifold assembly: passo 18, imagem 3 %32

    • Twist the entire manifold assembly counterclockwise to unthread it from the tank.

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  20. Dewalt Air Compressor DWFP55126 2016 Manifold Replacement, Remove manifold: passo 19, imagem 1 %32

    • Remove the manifold.

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Conclusão

To reassemble your device, follow these instructions in reverse order.

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Carsten Frauenheim

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