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  1. Autosampler Battery Enclosure Assembly (For Old & New Versions), Drill the holes into the enclosure.: passo 1, imagem 1 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Drill the holes into the enclosure.: passo 1, imagem 2 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Drill the holes into the enclosure.: passo 1, imagem 3 %32
    • 1. Drill a hole in the top right corner 16.5 mm from the top and 30.3 mm from the side using a 13/16 inch drill bit.

    • 2. Drill two holes in the side 30 mm from the short sides and 27 mm from the long side using a 1/2 inch drill bit.

    • 3. Screw in two waterproof cable gland connectors to the side holes.

    • Put in a button in the rocker switch in the other hole.

  2. Autosampler Battery Enclosure Assembly (For Old & New Versions), Prepare the battery wires.: passo 2, imagem 1 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Prepare the battery wires.: passo 2, imagem 2 %32
    • 4. Cut the purple wire and the inline fuse holder wire 10 inches long.

    • 5. Attach a 10A, 12VDC fuse.

  3. Autosampler Battery Enclosure Assembly (For Old & New Versions), Prepare the wires for the batteries.: passo 3, imagem 1 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Prepare the wires for the batteries.: passo 3, imagem 2 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Prepare the wires for the batteries.: passo 3, imagem 3 %32
    • 6. Strip both wires about 1/2 inch

    • 7. using the 16 gauge slot of the wire stripper

    • 8. Get 3 pink and 3 blue fully insulated heat-shrink quick-disconnect terminals.

  4. Autosampler Battery Enclosure Assembly (For Old & New Versions), Attach heat-shrinking terminals.: passo 4, imagem 1 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Attach heat-shrinking terminals.: passo 4, imagem 2 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Attach heat-shrinking terminals.: passo 4, imagem 3 %32
    • 9. Crimp the fully insulated heat-shrink quick-disconnect terminal onto the end of the wire.

    • 10. Use the heat shrink gun to heat shrink the ends of the crimps.

    • 11. Repeat for both ends of both wires.

  5. Autosampler Battery Enclosure Assembly (For Old & New Versions), Prepare the battery connector wire.: passo 5, imagem 1 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Prepare the battery connector wire.: passo 5, imagem 2 %32
    • 12. Cut two feet of red and black 16G wire (grey insulated wire) and then strip 2 inches off of the grey insulation.

    • 13. Strip 1/2 inch of both the black and red wires.

  6. Autosampler Battery Enclosure Assembly (For Old & New Versions), Prepare the battery connector wire.: passo 6, imagem 1 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Prepare the battery connector wire.: passo 6, imagem 2 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Prepare the battery connector wire.: passo 6, imagem 3 %32
    • 14. Place two metal contacts on both the red and black wires.

    • You should see copper wire through the little pin hole. If not, strip more insulation.

    • 15. Crimp the contacts into place.

    • 16. Thread the contacts into the Amphenol connector.

  7. Autosampler Battery Enclosure Assembly (For Old & New Versions), Prepare the battery connector wire.: passo 7, imagem 1 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Prepare the battery connector wire.: passo 7, imagem 2 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Prepare the battery connector wire.: passo 7, imagem 3 %32
    • 17. Attach the green wedge to the connector.

    • 18. Cut 1.5 inches of 2:1 0.25" diameter heat shrink tubing.

    • 19. Use the heat shrink gun to shrink the heat shrink tubing.

  8. Autosampler Battery Enclosure Assembly (For Old & New Versions), final battery connector.: passo 8, imagem 1 %32
    • 20. This is what the final battery connector looks like.

  9. Autosampler Battery Enclosure Assembly (For Old & New Versions), Creating a 2-pin amphenol connector.: passo 9, imagem 1 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Creating a 2-pin amphenol connector.: passo 9, imagem 2 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Creating a 2-pin amphenol connector.: passo 9, imagem 3 %32
    • 21. Cut 30 inches of red and black 16G wire (grey insulated wire). Strip 2 inches of the grey rubber coating from both ends.

    • 22. Strip 0.5 inches from both the red and black wires from both ends.

    • 23. Obtain a 2-pin amphenol connector.

  10. Autosampler Battery Enclosure Assembly (For Old & New Versions), Creating a 2-pin amphenol connector.: passo 10, imagem 1 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Creating a 2-pin amphenol connector.: passo 10, imagem 2 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Creating a 2-pin amphenol connector.: passo 10, imagem 3 %32
    • 24. Disconnect the 2-pin amphenol connector into its individual parts.

    • 25. Loosen the screws on the amphenol connector. Thread the stripped wire through the end of the amphenol connector and through the middle piece of the amphenol connector.

    • The black GND wire should be in the “A” port and the red PWR wire should be in the “B” port.

    • 26. Solder the wires to the other end of the amphenol connector.

  11. Autosampler Battery Enclosure Assembly (For Old & New Versions), Creating a 2-pin amphenol connector.: passo 11, imagem 1 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Creating a 2-pin amphenol connector.: passo 11, imagem 2 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Creating a 2-pin amphenol connector.: passo 11, imagem 3 %32
    • 27. Obtain a Flux Remover Pen, 99 % Isopropyl Alcohol, and a Q-Tip.

    • 28. Use the pen to remove the flux from the soldered pins.

    • 29. Dip the q-tip in the alcohol. Use the q-tip to remove the flux remover.

  12. Autosampler Battery Enclosure Assembly (For Old & New Versions), Creating a 2-pin amphenol connector.: passo 12, imagem 1 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Creating a 2-pin amphenol connector.: passo 12, imagem 2 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Creating a 2-pin amphenol connector.: passo 12, imagem 3 %32
    • 30. Screw the amphenol pieces back together. Then tighten the external screws.

    • 31. This is what a final 2-pin amphenol connector looks like.

    • 32. Thread the 2-pin amphenol autosampler wire through the top hole and the battery connector wire through the bottom hole of the enclosure box. Leave about a foot of each on the outside of the box. Tighten the glands.

    • Once 2 pin and battery wires constructed and threaded into box, strip opposite ends and add heat-shrinking quick disconnect terminals.

  13. Autosampler Battery Enclosure Assembly (For Old & New Versions), Connecting wires to the rocker switch.: passo 14, imagem 1 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Connecting wires to the rocker switch.: passo 14, imagem 2 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Connecting wires to the rocker switch.: passo 14, imagem 3 %32
    • 33. This is what the wires look like threaded through the glands in the box.

    • 34. Connect the battery wire to the first two prongs of the rocker switch.

    • 35. Connect the 2-pin amphenol autosampler wire to the last two prongs of the rocker switch.

  14. Autosampler Battery Enclosure Assembly (For Old & New Versions), Connecting the battery in the enclosure.: passo 15, imagem 1 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Connecting the battery in the enclosure.: passo 15, imagem 2 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Connecting the battery in the enclosure.: passo 15, imagem 3 %32
    • 36. Connect the purple wire and fuse wire to the middle two prongs of the rocker switch.

    • 37. Connect the other side of the purple wire and fuse wire to a 12 volt battery.

    • 38. A light goes on if the fuse is blown!

  15. Autosampler Battery Enclosure Assembly (For Old & New Versions), Completing the enclosure.: passo 16, imagem 1 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Completing the enclosure.: passo 16, imagem 2 %32 Autosampler Battery Enclosure Assembly (For Old & New Versions), Completing the enclosure.: passo 16, imagem 3 %32
    • 39. Place the 12V battery and all the wires into the enclosure.

    • 40. Screw the lid onto the enclosure.

    • 41. This is what the completed battery enclosure looks like.

  16. Autosampler Battery Enclosure Assembly (For Old & New Versions), Label the switch: passo 17, imagem 1 %32
    • Label the switch with the label maker.

    • <-- Manual Mode

    • --> Node Trigger Mode

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